Grandfather’s Chair Refinished and Reupholstered

Rocking Chair After

 

Rocking Chair Before

This was a very old rocking chair that belonged to my customer’s grandfather. It had plenty of use and had seen better days, so it was in need of some TLC. The right arm had broken off the spindle and needed to be glued back into place prior to any refinishing work being done. 

She had wanted to keep the same color, so we decided to go with traditional walnut, which brought out the beauty of the solid oak wood, refreshing the overall look and making it once again a beautiful piece of furniture.

Like most old rocking chairs, this one had a very badly worn seat which had the original horsehair stuffing and some very unusable other materials. The dust was enough to make me sneeze! My customer had chosen a fabric similar in color to the original, which was a lovely dark olive velour, to keep the original look and feel of the chair. Jim was kind enough to remove the old fabric, since I was still recovering from my stomach surgery and he took plenty of photos for reference. I have found taking photos to be an essential part of reupholstery disassembly, because you need to know how it was put together, before you take it apart and reassemble it properly, and photos are a great way to accomplish this.

The springs on this seat were installed from the bottom side, downward. I have worked on a few chairs like this and always wondered the reason for this type of installation of springs. For a chair to be comfortable, you have to have a “crown,” which is a curved top so that the springs are underneath you, covered by layers of various materials so you don’t feel the springs. Installed from the underside of the seat seems backward and puts more stress on the springs, since they can’t really support you properly. Since I have been doing reupholstery, I have learned the proper way to attach webbing to the underside of the chair and hand-stitch each spring to the webbing using a curved needle, then using the 8-way tie  to keep the springs tight, creating the “crown” chairs should have for support. 

After the springs are tied up and in securely in place, they get covered with upholstery burlap. This is the first layer to cover the springs. Since this chair had only five springs, I built-up the in-between spring area with a bit of raw cotton to keep everything level and soft. Next I covered the springs with a one inch layer of foam, which gets stapled to the chair’s seat edges, covering the springs. On top of the foam, I covered everything with a 1” layer of Dacron. This is a more dense material and really does a great job of covering the springs so you don’t feel them at all. My last covering was a high-quality layer of muslin. This keeps everything neat and makes it easier to attach the fabric, the last step in the process.

This chair originally had tacks along the bottom edge, but they weren’t the correct upholstery tacks. Someone used regular tacks that you’d use on a bulletin board, which are not adequate for chair use. I used brass upholstery tacks on the folded underside edge of the material so it will not fray. My final step for the fabric was to finish it with a double-cording on the chair’s arms and back spindles. This adds a nice finishing touch and secures the edges of the material.

The last step of the process is to cover the underside of the chair with chambray to cover the webbing and keep the dust out. It is also referred to as the dust cover on chairs and couches. This finishes off the chair and looks great.

Below I have a few photos of the springs’ underside tying and correct 8-way tying so you can see how much better it looks. I’m not really sure what the reason is to do it the underside way, but the way I’ve been self-taught is to use the 8-way tie on the topside of the chair.

Underseat tying,
incorrect way

        

8-way tie
correct way

Cute Rocking Chair Caning

Rocking Chair After

Rocking Chair Before

This was a very dainty, cute rocking chair that as many before it, had a broken seat.  It’s not uncommon for older caned chairs to become brittle and are easily damaged when a knee happens to land in the center of it or it one sits in it a bit too hard. While a caned chair can last many years, they do require a bit of a gentle touch when used as an everyday chair. Luckily the back of the chair was still in tact, so just the seat needed replacing.

As a smaller chair, this one was perfect for a shorter person as it was close to the ground, so it would be easy to get up from. I loved the curved arms of this chair. They were so smooth and well made. The chair was also very sturdy.

This was a strand caning job, which means that the caning is woven in the six steps used for this method. The first three steps are fairly straightforward, front to back, left to right then front to back once again to cover the first row. 

The next step is the first weave, under step three over step one. You do this until the entire chair is done, then you begin the first diagonal weave starting in the upper right corner and working your way to the back, then picking up and working your way to the front of the chair. The next diagonal weave is opposite the first, starting in the left corner and working your way to the back, then finishing the same way you did for the first weave and working your way to the front. 

Once the diagonal weaves are done, you use a wider strand of caning to bind the edging by pulling through the narrow caning up and over the wider caning until it covers the holes. The very last step is tucking in all the loose strands that pile up on the underside of the chair. This requires pulling the loose strands underneath the tied ends and pulling them tightly before snipping them off. Then the chair is done.

Caning is a dying art. Not many people do this tedious work anymore because it takes time (a commodity for sure) and patience. My first few chair took me over a week to do, but as I progressed, the process became easier and I became more proficient at each step. Tip: you need to really pay attention to the direction of the weave in all steps. If you go in the wrong direction, you usually won’t spot it right away, but it will throw you off and then you’ll have to undo all the wrong caning and redo it or it won’t work right and you’ll see it. Take your time and do it right and it will save you a lot of heartache and headache down the road.

Rocking Chair Gets New Cushion

Chair w/new cushion

 

Chair w/old cushion

My only “fix” for this rocking chair was to overhaul the seat. The seat was original with springs that were attached to a very old frame which was coming apart. The springs were rusty, but still in good condition. After I removed the nasty fabric (you could see the springs popping through), there were two more layers of fabrics beneath it. 

The original fabric was a well-worn floral fabric and another layer of flowers was between the green outer fabric and the last one. All that fabric didn’t make the chair any more comfortable because the springs were literally visible through all layers. There was a scrap of burlap in there somewhere and the stuffing/batting was stuck inside the springs and weren’t really performing anymore. 

This seat needed a LOT of old fabric removal before anything could be done. At first I wasn’t sure how I’d secure those springs because the framework was made out of metal, with wood only on the bottom. 

After doing the eight-way tie on the springs, I realized that by securing the springs’ sides and centers to the wood frame would not only keep them from moving, it would also make the framework somewhat level. I didn’t do that in the photo shown, so you can see how the framework dips in the center. Once I had secured the entire perimeter, the springs were level. It worked great!

After the springs were taken care of, they were completely covered with burlap and secured to the bottom all around with staples. (I love my pneumatic stapler!) The next step was adding foam to the sides so that the foam pushed against the springs, thus protecting the sides from puncture and adding more "bounce.” 

Next, I added two layers of batting, one front to back and the second one left to right. I had left the sides open on the top layer so I can push the stuffing into it, bringing the cushion to a nice crown. Then I added two layers of muslin, with a very high thread count so that it’s super durable and makes a great base for the final layer, the outer fabric, which was a nice thin-striped ticking in a white with light tan, a great choice for this chair. The last step is painting it white, but my customer will take care of that. Some people like the “distressed” look, but for this chair we agreed that painting it white would look great with that crisp new fabric. I love the way this chair cushion turned out.

Very Old Rocking Chair Gets a “Boost"

Rocking Chair Before
Saggy seat!

This rocking chair was estimated to be about 150 years old. My customer’s grandmother had installed the pink fabric (seen on the photo on the left) in the 1930’s, so it definitely had seen a lot of wear since then, which was over 80 years ago. Unbelievably, the fabric had maintained its overall condition, with no rips or other damage, but the seating itself had sunken in the center. Sagging happens over time, no matter how the chair had been originally constructed. And this one was reupholstered over 80 years ago, so sagging was not unusual. The upholstery work was done very well with unseen nails and tiny stitches. Quality lasts.

Rocking Chair after
Higher padding in the seat

Since my customer had wanted the chair refinished in addition to replacing the worn, outdated fabric, the first step was to remove the old fabric and all the padding, webbing and dust cover that’s beneath the seat. Once the fabric and padding, etc. was removed, the tedious task of stripping was the next step.

Chairs have a lot of surface area, therefore they take a long time to strip and refinish, because you must remove all the original stain prior to sanding and re-staining it. (See video at bottom). The detail in this chair with its dowels on the front arms and across the front crosspiece took the most amount of time, but the rockers themselves were also a challenge because they were harder to reach because of their location beneath the chair. I spent five long afternoons to remove all the finish, sand and re-stain the chair. Two coats of polyurethane applied over 24 hours was the final step prior to moving ahead with installing the new fabric. 

Unfinished 
Rocker

Prepping the chair for fabric is essential and involves replacing the original webbing with new webbing, making sure it’s nice and taut so the seat is built with a strong foundation. This chair had seat and back webbing, as well as front and back fabric on the backing. The seat area of the chair had some damage. It was broken on one side and the webbing had come apart, causing the sagging seat. I repaired the damage before installing the new webbing.

New Webbing
After Refinishing

After the webbing has been secured with staples on the folded edges, the next step is covering it with burlap. This strengthens the seat even further. (See photo on right). I then put a fitted piece of high density foam on the burlap, covered it with nice, thick cotton batting and finished it with Dacron, stapling everything in place. Last is the fabric. In this case, I was installing directional fabric. This means the fabric is installed in the “up” direction. Most fabric manufacturers have a line on the border side, with an arrow that points to the top of the fabric. This is vital, because the last thing you want is to get the fabric fitted perfectly only to find out it is upside-down!! Ugh!

The most difficult part of putting fabric on any chair with arms, is making sure you cut the fabric towards the arms with a “Y” cut. This gives you enough fabric to wrap it around each arm before folding and tucking the fabric securely next to either side of the arms prior to securing it with staples. It’s a long, labor-intensive process and should not be rushed. Installing the fabric properly requires concentration with no distractions so that you can focus on what you’re doing. If not, you may make costly mistakes. 

I got lucky with this chair, because the back of the arms had a screw and were removable, so that I could slide the fabric beneath it, which made the installation nice and clean with no cut lines required. Not all chairs have that option, in which case you have to make those tricky cuts, but sometimes you get lucky. After I finished the front, making sure the fabric was tightly wrapped and secured to the back, I adding the final piece of fabric, folding the edges and finished it with piping. 

Antique Rocking Chair New Caned Seat

Here's another old beauty of a rocking chair that need the broken caned seat replaced. Like many older chairs with caned seats, they tend to get broken after years of use because the cane gets brittle and if a child happens to put their knee onto it, well, there goes the caning with a hole in the middle. If the caning is slightly bent in the middle, it can be made taut again by placing a damp towel on the seat overnight. This technique softens the cane, thus tightening gradually when it dries and giving it more use, at least for a little while. But when it completely breaks through, the only alternative is removing the old,

Antique Rocking
Chair After

broken cane and replacing it with new cane. This is a “strand” cane chair, which means that it has holes surrounding the chairs seat where the cane strands get woven through. This is a seven-step process that is quite tedious, but if you listen to music or a podcast (like I do), it’s not so bad. It’s actually pretty relaxing once you get into the groove of it and allow your fingers to work their magic. 

For this chair, I used 2.25mm fine caning. This is based on the size caning that was in the chair originally. There are methods to measure the distance between the center to center holes to determine the proper size caning to use, but I prefer just to measure the existing old cane to make sure it will fit since the hole technique isn’t always accurate. The reason is that when many of these very old chair were made, whoever drilled the holes didn’t always measure the exact distance between holes as well as the size of the holes, therefore to use just the holes is not the more accurate way to get the proper new caning installed. 

In my experience, it’s better to use a slightly narrower size than one that is too large as this will be a real problem during the final binding step. If the cane is too big and overfills the holes, it’s nearly impossible to get the final strands through the holes without pushing the cane back out of the holes you’ve worked so hard to get securely in place.

This was to date my very best caning job because everything flowed smoothly and the caning was even and straight. The trickiest part was the the curved arm was attached very closely to the holes on that part of the seat, so the arms had to be lifted up enough so that I could thread the caning through the 6 or 7 holes that were very close to the bottom of the armrest. Some of those holes were drilled at an angle, so that made caning in those areas even more challenging as I tried to find the angle of the hole. However, once that was completed, the rest was easy by comparison. Caning is always done with the first step going front to back, underneath, then pulled through the hole and brought forward again. You repeat this process from the center all the way to the right (or left) side then finish off the other remaining side in the same manner. The next step is horizontal, left to right, starting in the back upper corner of the chair, following the same weaving. 

Third step is going over the first step, keeping the strands to the right of the first vertical strands. This is so that when you weave the fourth step, you go over step 3 and under step 1. This is the actual “weaving” part of caning which will set up the diagonal weaves that go from the upper right to the lower left corners. Finally, you weave from the upper left to the lower right corners, going under vertical and over horizontal one way then the opposite for the other side. 

Binding is what finishes off the top. A slightly wider section of caning is measured around the circumference of the chair. This covers up the holes with sections of caning coming up and going down the same hole, pulling tightly to keep the top edge secure. After this is done, you tap in a 1/2” finishing piece to plug the hole(s) where the caning started. It sounds a lot more complicated then it is, but if you follow the steps, you too can become a caning master. It’s definitely a great skill to have, some call a “dying” art as not many people are doing this anymore. It’s also a unique and creative way to add texture to your home with caned pieces such as speaker covers, cabinets and footstools in addition to chair seats and backs.

Here’s the video of the final step of me caning this rocking chair:

https://draft.blogger.com/blog/post/edit/5936537173467203420/6863734281706129925

Antique Rocking Chair w/caning

Rocking Chair After

Rocking Chair Before

This antique rocking chair was quite wobbly and needed the caning replaced. This chair had been made using "strand" caning, a different style than the push in caning which is held in place by using a spline. Unlike spline caning, this chair's construction was designed for using strand caning because of the holes surrounding the border of the back and seat.

First things first. After I removed the original, damaged caning, Jim took care of the broken and loose joints by taking the chair apart, then gluing it back together so it would be strong enough to endure the caning process, which required a lot of pulling and pushing through the strengthened holes. Then I sanded the old finish and stained it with walnut stain. Once the stain had dried, I sprayed the first coat of semi-gloss polyurethane so it would have some protection for caning. Then came the "fun" part.

I had done spline caning before, but this was the first time I had done "strand" caning and I have to tell you, it was extremely time-consuming work as you have to draw each strand of cane through the holes, secure the cane with pegs and work your way throughout the entire chair, first going front to back, then side to side, then the weaving starts. There are six (or seven) steps involved in this type of caning, the last steps are the diagonal weave, which creates the "holes" that define the design. It is tedious work, but if you follow the steps in the instruction booklet, you can do this yourself. I also watched a YouTube video put out by the manufacturer that we had purchased the chair kit from and found it extremely useful and referred to the video as well as the booklet many times during the process. The finished product was a lovely antique chair that will look elegant as it graces the parlor of a sitting room, hopefully for another century.