Curved Back Chair Updated Fabric

 

Chair After

Chair Before

This was probably the fastest completion of a chair job I’ve ever done so far in my 14 years of reupholstering. The original fabric was actually in amazing condition, but my customer just wanted to update it to a more modern, contemporary look and chose a lovely beige fabric with a postage stamp design.

This is the first chair I’ve done that had two different boxings. It also had three levels of welting; top edge of seat cushion, beneath the first boxing and at the bottom edge. The back of the chair had an inner and outer back, two separate sections. 

I began this project by removing the inner back first, then the cotton filling, cardboard backing for support and the outer back of the chair. As with most upholstery projects, this one had a lot of staples. Once the staples and fabric was removed, I starting removing the seat area and all its components. I used the original fabric to create templates for the new fabric. This was the most accurate way to get the proper dimensions and measurements, which made the assembly a lot easier.

Surprisingly, the single welting I sewed to the seat went around the tight curves pretty easily. The trick on sewing single welting in place is to pivot at the 90 degree corners and snip the fabric to ease it in place. This worked great! After the single welting was firmly in place, I stitched the upper boxing very close to the seat welting. The seat was then ready to attach to the chair. Once I had the seat all lined up, I stapled it in place and used hot glue to attach the welting to the arms and leg sections. (It’s important to NOT touch the tip of the hot glue gun because it will burn you on contact. I can’t stress this enough. One split nano-second can scorch your fingers!)

After measuring the circumference of the chair, I cut the fabric and sewed the single welting to the second boxing level. I attached the boxing to the chair with a cardboard strip, which got stapled to the underside of the material, then folded it into place and stapled it at the lower edge. The very bottom of the boxing was held in place with heavy duty upholstery tacks on strips. They get attached to the underside of the fabric, then nailed in place right into the body of the chair. This keeps the fabric securely in place and gives a clean, finished look for the chair. The bottom edge was stapled and covered with double welting. That edge was then complete.

I attached the upper back of the chair the reverse of how I removed it. I stapled the outer back in place, allowing for the curve back style of the chair, followed by a curved cardboard to keep it stiff and securely in place then laid a thick layer of raw cotton over the cardboard. Finally I settled the new fabric in place and stapled the edges so that it touched the inset wooden channel of the chair. This area was finished off with double welting, which I hot glued into place. Hot glue is invaluable for this process as it really keeps the welting in place on the fabric. 

Combining my sewing and design skills, I was able to tear this chair apart and put it back together with new fabric from the templates I created in only four days. This was indeed a record for me! But I was quite motivated since the next day I’d be in the hospital for surgery and wanted to complete this job before that happened. That way my customer didn’t have to wait until my recovery to get her chair and I could have a clean slate before my surgery. All in all, a productive few days.

Side by side

Mission Style Chair Cushion

New Cushion on Back

This is a unique Mission style arts and crafts chair. My customer made the chair and the ottoman and used a leather  hide to make the seats but didn’t have a sewing machine so he hired me to make the seat’s back cushion. He purchased a large hide for the material so I worked with authentic leather instead of vinyl. This was my first leather job and I found it was not too difficult to work with as I had anticipated. Of course it was quite a bit heavier than vinyl, which makes this chair very durable. 

Cushions are deceptively difficult to cover because you must make the cushion cover smaller than the foam so that when you insert the foam, it fills the cushion to the edges snugly. You never want a saggy, larger than foam cover. As most cushions, I installed a zipper on the underside so it can be slipped over the foam. There’s really no other way to create a cushion cover without a zipper. 

The installation itself is challenging because the larger the foam, the deeper you must reach to push out the foam to the material’s edges. This wasn’t a boxed cushion, but more like a pillowcase, so it was a different process that required rounded edges instead of the traditional boxed-cushioned edges as used on couches and large chairs. The chair was finished and my customer could enjoy his efforts as well and mine. 

1970’s Ottoman Overhaul

Ottoman Before New Fabric

Ottoman with new fabric

In the 1970’s, this plaid fabric was quite popular on furniture. Although still functional and in good condition, it was dated. In December, 2021, I made couch cushions for this same customer using the original fabric to create new cushions for a couch. 

They also had a chair and ottoman which needed new fabric to match the rest of the furniture. They chose a nice gray tweed, which looked great with the oversized, hand carved wood. 

The cushion itself was in good shape and didn’t need replacement as the couch cushions did. This cushion basically sat inside the sides of the ottoman, but was still screwed into the angled brackets in the corners for a safe and secure fit. The new top needed little sewing, just enough to fit the corners, which involved a 90 degree cut and sewn sides to create a box. Then the rest was overlapped and attached to the board on the underside of the cushion and stapled to it. No zipper required! Zippered cushions are a lot more work as you need to include boxing on the sides as well as at the zipper placket, which is always larger than the rest of the boxing. 

I love the simplicity of this nice ottoman as well as its sturdy frame. Fabric upgrading is a relatively inexpensive way to make an old piece of furniture look new again.

 

1940’s Chair New Upholstery

 

1940s Chair Before

1940s Chair After

This was a super challenging reupholstery project. This chair was purchased by my customer’s grandmother in the 1940s. The story was that her grandmother had saved her money so she could purchase this heart-shaped back chair. I’m sure at the time she bought it, it was in much better condition than when I received it. Made of green satin, the chair was made with tufting, buttons and formed to accentuate the heart shape, which is part of the chair’s wood structure. 

Because the original fabric was much thinner than the upgraded fabric, it had a skirting along the bottom edge which surrounded the chair. Popular for the time, this skirting was a definitive feminine design for a small chair such as this which was commonly found in a woman’s dressing room. The chair’s petite size is an attractive feature because it was small enough to put into a corner of a bedroom or dressing room. The heart-shaped top was surrounded by shirred fabric to match the arms. Piping in an off-white was the accent color for the green. However, the chair had seen better days and had spent many years neglected,  suffering the elements and its share of rodent damage as well as other crawly things that made the interior their home. To say the least, it needed a major overhaul.

Back of chair after

Back of chair before

My customer had her heart set on a nautical theme and chose a lovely fabric with light blue, gray, white and navy with various nautical elements including sea shells, lighthouse, seagulls and a compass. The colors were muted but worked well with the overall design and theme of the fabric. 

I spent four evenings removing the old fabric, including the old thread and taking the sections apart, measuring and marking them, so that I could replicate them in the new design. However ambitious this was, it didn’t turn out that way. As I reconstructed the new underlayment of the chair, i.e. webbing, burlap, foam, rolled raw cotton batting, etc. the dictation that I take it into a different direction. I had always planned on adding the skirting, but the more I worked on the fabric, the less I wanted the skirting. It just didn’t look right with the new design of the chair.

Because the chair had zig-zag springs, it required a strong foundation so that you wouldn't feel the springs when you sat on the chair. And because the upholstery fabric was considerably thicker than the original satin, creating the “loose cushion” style was not possible. I was able to maintain integrity of the chair’s original “heart” design in the back by following the form of of the wood and being conscientious about keeping that shape while adding the various layers of cotton batting and foam. 

The most difficult part of the top heart shaped area was adding the fabric covered buttons. Because I made the back as a single, attached unit, the buttons has to be pulled through all those layers and stitched individually into place before the back fabric could be applied. This proved to be quite a task which involved using various tools of the trade. (I have learned to keep bandaids on hand while doing this type of work!)

Because of the shaping of the new fabric, I could only add piping to the very back of the chair, but I used two rows for character and keeping the back area straight, so I could easily apply the back fabric by using tack strip. Tack strip (or curve ease) attaches the back fabric in a way that you can’t see any fasteners. It’s got sharp “teeth” that grab the fabric’s edge, then gets hammered down to close the fabric on itself. 

Because the chair’s arms were built with fairly thin wood strips, it was a bit tricky attaching the batting layers and eventually the fabric because it was difficult to find where the wood was. This was quite time-consuming, but turned out great. Plus with all the padding, the chair is much more comfortable than it was before since the seating is much thicker than it was originally made. I finished the chair by making arm covers (to protect from your skin’s natural oil) and made a matching pillow with ruffled edges. I refinished the chair’s legs, because I opted to omit the original skirting, which simply didn’t look good with the updated fabric and style of the chair. The legs weren’t in bad shape, but they needed a touch-up so this completed the chair. Now it’s ready to face another 70 years as a cute little chair that graces a woman’s dressing room.

Rocking Chair Gets New Cushion

Chair w/new cushion

 

Chair w/old cushion

My only “fix” for this rocking chair was to overhaul the seat. The seat was original with springs that were attached to a very old frame which was coming apart. The springs were rusty, but still in good condition. After I removed the nasty fabric (you could see the springs popping through), there were two more layers of fabrics beneath it. 

The original fabric was a well-worn floral fabric and another layer of flowers was between the green outer fabric and the last one. All that fabric didn’t make the chair any more comfortable because the springs were literally visible through all layers. There was a scrap of burlap in there somewhere and the stuffing/batting was stuck inside the springs and weren’t really performing anymore. 

This seat needed a LOT of old fabric removal before anything could be done. At first I wasn’t sure how I’d secure those springs because the framework was made out of metal, with wood only on the bottom. 

After doing the eight-way tie on the springs, I realized that by securing the springs’ sides and centers to the wood frame would not only keep them from moving, it would also make the framework somewhat level. I didn’t do that in the photo shown, so you can see how the framework dips in the center. Once I had secured the entire perimeter, the springs were level. It worked great!

After the springs were taken care of, they were completely covered with burlap and secured to the bottom all around with staples. (I love my pneumatic stapler!) The next step was adding foam to the sides so that the foam pushed against the springs, thus protecting the sides from puncture and adding more "bounce.” 

Next, I added two layers of batting, one front to back and the second one left to right. I had left the sides open on the top layer so I can push the stuffing into it, bringing the cushion to a nice crown. Then I added two layers of muslin, with a very high thread count so that it’s super durable and makes a great base for the final layer, the outer fabric, which was a nice thin-striped ticking in a white with light tan, a great choice for this chair. The last step is painting it white, but my customer will take care of that. Some people like the “distressed” look, but for this chair we agreed that painting it white would look great with that crisp new fabric. I love the way this chair cushion turned out.

Antique Bench Refinished w/needlepoint

Bench After

 

Bench Before

Although sturdy and strong enough to seat an adult, this antique bench was in dire need of refinishing. The front veneer had peeled off entirely while other areas that had veneer were loose. 

Since this was a natural hardwood, I removed the veneer completely since it looked better without it. The rest of the bench had no veneer and the wood was in great condition, but a bit scratched, mostly on the feet. The legs were a Queen Anne style, commonly used for this style of bench.

Prior to refinishing the bench, I first removed and found it had the original straw and batting, which was commonly used for making cushions one hundred years ago. I replaced that old straw with a 2” foam cushion and a layer of quilt batting for extra seating comfort. 

The bench required stripping, sanding and staining. I chose a mid-tone chestnut stain, which brought out the natural beauty of the wood. Satin polyurethane finished off the freshly stained wood so it remains protected for many years to come. My customer had her own needlepoint seat cover that she had wanted to use to replace the stained, worn old topper. The transformation was incredible, a nice piece of furniture anyone would be proud to own.

Old Rocker Makeover

Chair Before

Chair After

This rocker had a great structure, but the fabric was shot and needed to be replaced. It had also been used as a scratching post for a couple of cats, so the fabric on the backside was pretty torn up. My customer had asked for the chair to be refinished in addition to replacing the old, worn and torn fabric with fabric she had left over from a previous reupholstering job I had done for her dining room chairs. (See link below).
http://finalefurniture.blogspot.com/2018/06/french-dining-chairs-reupholstered.html

After removing the old fabric, as I had suspected, the chair had been stuffed with horsehair on the

Spindle Chairs, Oh My!

Spindle Captain Chair
Before Refinishing

Spindle Captain Chair
After Refinishing

I'll be brutally honest. I absolutely do not like to refinish anything with spindles. Simply because spindles require a great deal of time due to their shape and amount of detail. When it comes to chairs, that translates into many, many hours of tediously time-consuming work. There is just no way to do it quickly. Stripping just one chair can take up to a week and that's if if you work on it daily.

For this set of chairs (two captain, two regular), the entire refinishing process took several weeks, because there were so many spindles on the top and bottom of each chair.