Ladies Antique Chair Reupholstered

Antique Chair After

Antique Chair Before

I believe this chair dated back to the late 1800’s. It had a broken arm and lower right side unattached, this chair had seen better days. The fabric, though old, was reupholstered since the chair’s construction, however it was done a long time ago. My guess it was done sometime in the 1940’s, judging by the needlepoint style material they had used. 

This chair had likely been made with seat springs, but during the 1940’s upholstered was replaced with thin plastic webbing on the bottom of the chair. It also had a couple hundred tacks surrounding the bottom seat as well as the arms and back rest. My customer had planned on doing the work herself, so she had already removed the needlepoint fabric from the backrest of the chair, but soon realized it was quite a bit of work.

Removing the material was time consuming and tedious. First I had to remove hundreds of staples. These staples were not your average staple, but extra thick copper staples that were quite difficult to remove. Removing that many staples gives your upper body a workout (translation: you will be sore the next day!) Then I had to remove all those tacks, which were rusted and stuck to the fabric in most of the areas. Using tack removal tools as well as a vice grip helps the process along. 

Once all the staples and tacks were removed, I could remove the old fabric. The chair had a broken right arm, which was obvious, but after I removed the material, I discovered it also had come apart at the lower right leg/seat area as well as a portion of the front of the framework. Jim made the necessary repairs then I could start the process of adding the new fabric.

The chair had a very old, very brittle cushion which was shaped to fit the chair but was no longer usable as it had the texture of a loaf of dry bread. As I was removing the staples the foam was leaking a yellow powder which resembled a cake mix. No way would I reused this foam. Instead I created a new foam seat base after I built the foundation with webbing. 

I used 2” foam cut to size which covered the underside webbing, then I added criss-cross webbing on top of the foam, front to back and left to right, for a more stable seat. Next I added a thick layer of raw cotton, which comes on a roll and can be torn apart, easily filling the seat area. This cotton is very soft and wonderful to use on a chair’s seat. On the raw cotton I added a fitted cut size of 1” foam followed by a second layer of raw cotton. Finally I topped it off with a double layer of polyester batting to hold everything together with a good top base. I always use the “sit on it” test before adding the fabric, which means I sit on the chair and if it feels good to me, it’s ready for material. 

The customer provided two identical fabric panels, each with a single large flower which she had wanted centered in the seat and back portions of the chair. She also brought purple velour for the small section of the arms and the open back facing fabric (not seen in photos). The purple color choice was perfect as it pulled the color from purple flowers. I added gimp trim along the bottom edge, arms and top front to cover the staples and add a touch of elegance to the chair. It was once again a beauty that will last another hundred years. 

Rocking Chair Goes From Rubbish to Royalty

Rocker Before

Rocker After

Everyone’s heard the phrase, “One man’s trash is another man’s treasure. ”Indeed, this seems to be the case for many old pieces of furniture as well as a ton of other interesting finds at flea markets, garage sales and estate sales. The fun is the hunt, the pursuit of finding that special “gem” that everybody else overlooked or simply didn’t want.

Other times people find something in grandpa’s attic that they really don’t want to deal with, so they toss it out. Sometimes it goes to a land fill, other times it gets another chance and life when someone sees the beauty hidden beneath layers of grime, old fabric (or in this case, missing fabric in the back), and broken springs that once held up the seat.

Rocker Back Before

Rocker Back After

This very old rocking chair was one of the lucky ones which got rescued and brought to us. It was indeed quite the challenge because it didn’t have anything but a big hole in the back rest where the fabric once was, with little to go by on how it was constructed. But first things first. Strip, sand and stain before anything else. But in addition to the standard stripping and staining, this chair needed new rocker rungs, because the original ones were broken and barely held together with rusty screws. There was no saving them.

It’s hard to know how old this rocking chair was, but when hay or horsehair is used, it’s a sign to be pretty old. My guess would be this chair dates to the mid to late 1800’s based on its overall construction. Rusty tacks held in what we believe to be leather, which was wrapped around the top of the chair and held in place at the top, bottom and sides with those tacks. The seat looked like it had been reupholstered back in the 1920’s and not updated since then. It was really, really old and pretty hideous. The bones of the chair was good, solid oak and quite heavy. It had springs that had long ago sprung loose of their rope that held them beneath the seat cushion which was also almost gone. Needless to say, we had our work cut out for us.

Side View Before

Side View After

Jim did a fine job stripping the chair, then making the new rocker rungs before it could be stained and finished with polyurethane. Making the rungs was extremely difficult because he had to make a template to trace the old ones onto then cut the new ones with a special router bit that was much deeper than the standard size to accommodate the thicker oak he was using. After lots of sweat and a few choice words, we got it done! Finally he could attach them to the bottom of the chair and finish the process of staining and protecting with poly. Once it was all done and dry enough, then it was my turn.

The seat came first. I measured and cut the 2” thick high density foam and made it fit the new seat which was made of durable wood instead of springs. Once the foam was in place, I added two layers of quilt batting to the top of the foam for extra softness. A very dark gray vinyl was chosen for the seat cover, so I made a template then cut the vinyl to fit snugly into the chair’s arm rest in the front and uppers in the back. Going around the wood in the corners is the toughest part because you want to eliminate the bulk without cutting away too much fabric, therefore a template is essential to get it right. Once I had it taut, I started with each side, adding a tack to hold it in place then worked my ay around the entire seat, cutting carefully and trimming the extra so it would fit well. I added tacks along the entire bottom edge on all four sides. It looked great! Then came the real tough part....the back.

First I had to attach 4” jute chair webbing horizontally and vertically on the opening of the back, to securely hold the foam and fabric in place. Once this was done, I placed a 54” x 22” continuous piece of 1/2” foam and wrapped it around the top of the chair, attaching it to the front and back bottom edges with temporary tacks. I had two layers on the front and an additional thicker foam on the back to fill in the large gap created by the open area of the chair. Once I was satisfied with the placement of the foam, I kept the edges from moving around by using my trusty glue gun. Then I prepared the fabric. I needed a 21.5" x 50” section of fabric. After I cut the size, allowing for folded edges and a generous seam allowance on the bottom, I attached the fabric to the front and back bottom edges first, then added temporary tacks about 6” apart along the sides to keep the fabric taut. Next and final step, carefully nailing in the decorative nickel tacks, I started on the backside, then carefully worked my way up and over to the front side, finished with the bottom front. Adding fabric to a chair that you have no reference as to how it was done prior is quite challenging, but can be achieved by applying techniques you acquire along the way. This chair made a complete 180 from how it started, from rubbish to royalty, fit for a king. Now it can live another 150 years.

Below are the photos that my customer had sent to me asking if this chair can be refinished. I knew it would be a real challenge, but a challenge both of us were up to.

Original Photo from Customer

Original Photo from Customer

Back top original photo

Solid Cedar Chest with Copper Accents

Cedar Chest Finished

I've refinished many cedar chests since I began working on furniture, but I don't often get cedar chests that are solid cedar. This is actually my second cedar chest. Take a look at my first one by clicking on the link below: (http://finalefurniture.blogspot.com/2014/10/solid-cedar-chest.html).

Like the first cedar chest, this one had no veneer and was made of solid cedar, although it was a bit larger than the first one. It also had a unique feature, two copper straps on each side, attached with furniture tacks. The copper had been quite tarnished, a natural process which happens over aging, therefore it needed its own restoration.

Cedar Chest Before

To clean the copper straps the proper way, I carefully removed them by using my vice grips and pulling off the tacks that held the straps in place. (Unfortunately eight of the original tacks snapped when I removed them and couldn't be salvaged). There were two long straps on the top and two shorter straps that continued down the front. I cleaned them individually, using copper cleaner, a toothbrush, a wire brush and a lot of elbow grease.

Left Strap Before

Eventually I removed the tarnish to reveal the beautiful original copper hidden beneath it. For the tacks, I used my handy dandy wire brush which is attached to my bench grinder and cleaned them up enough to paint them black, (making a mental note to look for new ones to replace the ones that had broken).

Like all my other stripping projects, I used a strong chemical stripper to remove the old finish on the chest, liberally applying it and using a metal putty knife to scrape away the messy brown goo and swiping it into an empty plastic container. I find this to be the most effective way to get rid of the first layer of

Left Strap After

old finish, then follow up with as many applications as needed to remove as much residue as possible.

Right Strap Before

Working with solid wood is so much easier than veneer, because one, it is easier to strip and two, it looks amazing when you get to the bare wood hidden beneath all that dull old grime. After the surface is no longer sticky with residue, I used steel wool dipped in acetone to remove any remaining chemicals before sanding. I always start out with a 100-150 grit sandpaper, eventually working up to a 220 grit, which gives the wood a smooth surface which will better accept the stain. After the sanding was complete, I wiped it down with a rag dipped in acetone or laquer thinner and it was ready for stain, my favorite part! This cedar chest didn't need stain, so I left it natural, but applied three coats of semi-gloss polyurethane to protect the surface.

Quick Tip: don't skimp on brushes when applying polyurethane! A cheap brush will not give you the quality and look your furniture deserves. Use a good brush with thick bristles and keep it clean between uses by soaking it in acetone and wrapping it in a paper towel. This will prolong your brush for many applications.

One of the rear legs was split in two, so I removed all the legs and refinished them each separately. The wheels had to come off, so Jim cut them with a bandsaw because they were impossible to pull out. The split wheel was attached with a "molly bolt," which expanded into the pre-drilled hole, making it impossible to remove without further

Right Strap After

damaging the leg. They too were made of cedar. I glued the broken leg back together, clamped it with my bench vice and screwed it securely back into the cedar chest after it was refinished.

Reassembling the individually restored components of any furniture project is always my favorite part, this one being no exception. The shiny, clean copper straps added a special feature to this old trunk and the painted black tacks gave it character. Luckily I was able to locate the exact same tacks at my local hardware store! They were called "furniture tacks," which are different from household tacks because they have a longer tack point and a rounded head.

Working on this cedar chest was quite satisfying, because hidden under years of old finish and scratches, was a gorgeous piece of aromatic furniture. The most confusing part of the restoration process though, was I didn't know if I should be hanging in a closet or running on a hamster wheel...😉