Boat Interior Cushions Reupholstered

Boat Cushions After

 

Boat Cushions Before

This was my first opportunity to do interior boat cushions. This project involved fifteen (15) cushions for a 32’ sailboat. The original Spartan fabric was quite dated, like popular in the 1970’s or 1980’s but had seen better days and was ready for something different. 

My customer had wanted sailboat fabric to replace the plaid and chose a very cool fabric with various sizes of sailboats on it on a white background, featuring red, white and blue overall. The fabric was a dream to work with and the cushions turned out great.

Unlike standard cushions, these sailboat cushions were quite challenging because they were not only different shapes, meaning some were wide on one end and narrow on the other end, they also took the shape of the sailboat’s interior with angled sides. This required a very detailed, concise cutting, following the pattern pieces which I created by using the original fabric, very closely. I had developed a system in which I completely removed each old cushion fabric, separated all the pieces then used those for templates to create the new cushion covers. This is one way to insure the new cushions would fit. The other way is the create your own templates by carefully measuring each cushion and making a pattern from material specifically used for pattern making which can be purchased. 

I did this for each cushion, completing it before I tackled the next one. This project took me about 3 weeks to finish. It was a challenging job to be sure but I was very happy with the outcome and more importantly, so was my customer.

Seat Cushion Before

Seat Cushion After

The two cushions below were the one on the end of the corner area (shown above). The curve on this cushion went about a pole on the side of the boat, so this cushion had to be cut to accommodate this curve.  This cushion required the foam to be replaced as it was moldy and quite worn. I use a combination of foam cutting tools to make these cuts, an essential part of working with foam.

Long Galley Cushion After

Long Galley Cushion Before

The long cushion was one of the more difficult cushions I made because it was 77” long and 15” on the narrow side and 24” on the wider side. This cushion was also angled on one end so that its shape is consistent with the natural curve of the boat. The smallest cushions were 17 x 12 and the larger ones varied from 77” x 15 x 24 to 56” x 24”. 

The various sizes of these cushions required a lot of attention to detail as well as measuring many times. I also devised a foolproof way to make sure the pattern faced the right direction when cutting. I marked the original cushion with lots of black markers showing arrows to the top, bottom and zippered edge, which helped a great deal when the time came to put those pieces together. I then transferred these marks to the new fabric with indelible ink, that comes off with an iron or over a period of time on its own. These pens, called “Frixion," are one of my favorite tools for sewing! 

By the time I got to the 15th and last cushion, it was a breeze, but I was ready for a break as it was quite the job. I’m so happy to have had the opportunity to add this to my skill set and afterward had gotten a few more cushion jobs (which aren’t posted here) because they were loose cushions with no “before” photos. It’s great when you learn the tricks as you continue to process of upholstery and sewing. It helps to serve you long into the future.

Sofa Gets Six New Box Cushions

Updated, New Foam w/Tweed Fabric

Outdated Fabric,
Saggy Cushion

If you’ve lived through the 1970’s, you’ll likely have owned or knew someone who owned a sofa with fabric that looked similar to the one on the left. I refer to this as “Brady Bunch” fabric, the popular rust, tan and brown used on the show along with bright orange, green and yellow tones. My parents had a similar style sofa and chair in their living room, but with more green and a smaller plaid than this one. Since the 1970’s, fabrics have changed and we have so many more options in the twenty-first century than we did in the 1970’s. The sofa had a total of six cushions, three seat and three accompanying back cushions.

The original covers had a center seam style with a single row of piping which surrounded the top and bottom seat, along with a rear metal zipper. Modern box cushions are constructed with a top, a bottom and a center “boxing” which includes a zipper placket. The best technique to make these box cushions is to measure the size of the foam and allow at least 5/8” seam allowance for each side. These cushions needed new foam which was 6”, so it was necessary to allow a 7-1/2” zipper placket and a 6-1/2” surround, which is sewn to the completed placket. If all seams are sewn properly and accurately, both fabric sections should line up for a nice, even continuous side boxing. 

For these cushions, it was easier to make the top and bottom portions, adding the piping to each one, then stitching the zipper placket in place using clips, which are easy to move when you’re fitting the placket to the top and bottom fabric. A piping foot is an essential tool for this project. Piping (also known as welting or cording) is comprised of a tightly wrapped polyester cord commonly used in upholstery projects as an insert, for a customized, decorative edge. In apparel, it can be used as a décor item or trim. Piping comes in various thicknesses for different applications. 

These were six loose cushions used on a wood-framed sofa. The foam itself had severely deteriorated (as 50 year old foam will) and was crumbling inside the fabric, leaving a fine, yellow powdery residue. Surprisingly the fabric was not torn or damaged, but was very loose and saggy, due to the cushion no longer holding its shape as a result of shrunken, deteriorated foam. Therefore six new foam cushions was a must, as well as new fabric. If you’re going to invest in new fabric, it’s recommended to get new foam to get the maximum comfort and longest wear. However, if your cushions are still in good shape, they can be used with new fabric. All new foam is then wrapped in Dacron for a nice crown and better shaping.

The customer chose a lovely gray tweed interspersed with off white, nicely woven into the gray. The color combination was great and the fabric was easy to work with, despite it being relatively heavy upholstery material. The stitches were practically invisible (always a bonus) therefore the cushions came together beautifully. They should last many years and provide comfort and support to all who sit on them. 

Rocking Chair Goes From Rubbish to Royalty

Rocker Before

Rocker After

Everyone’s heard the phrase, “One man’s trash is another man’s treasure. ”Indeed, this seems to be the case for many old pieces of furniture as well as a ton of other interesting finds at flea markets, garage sales and estate sales. The fun is the hunt, the pursuit of finding that special “gem” that everybody else overlooked or simply didn’t want.

Other times people find something in grandpa’s attic that they really don’t want to deal with, so they toss it out. Sometimes it goes to a land fill, other times it gets another chance and life when someone sees the beauty hidden beneath layers of grime, old fabric (or in this case, missing fabric in the back), and broken springs that once held up the seat.

Rocker Back Before

Rocker Back After

This very old rocking chair was one of the lucky ones which got rescued and brought to us. It was indeed quite the challenge because it didn’t have anything but a big hole in the back rest where the fabric once was, with little to go by on how it was constructed. But first things first. Strip, sand and stain before anything else. But in addition to the standard stripping and staining, this chair needed new rocker rungs, because the original ones were broken and barely held together with rusty screws. There was no saving them.

It’s hard to know how old this rocking chair was, but when hay or horsehair is used, it’s a sign to be pretty old. My guess would be this chair dates to the mid to late 1800’s based on its overall construction. Rusty tacks held in what we believe to be leather, which was wrapped around the top of the chair and held in place at the top, bottom and sides with those tacks. The seat looked like it had been reupholstered back in the 1920’s and not updated since then. It was really, really old and pretty hideous. The bones of the chair was good, solid oak and quite heavy. It had springs that had long ago sprung loose of their rope that held them beneath the seat cushion which was also almost gone. Needless to say, we had our work cut out for us.

Side View Before

Side View After

Jim did a fine job stripping the chair, then making the new rocker rungs before it could be stained and finished with polyurethane. Making the rungs was extremely difficult because he had to make a template to trace the old ones onto then cut the new ones with a special router bit that was much deeper than the standard size to accommodate the thicker oak he was using. After lots of sweat and a few choice words, we got it done! Finally he could attach them to the bottom of the chair and finish the process of staining and protecting with poly. Once it was all done and dry enough, then it was my turn.

The seat came first. I measured and cut the 2” thick high density foam and made it fit the new seat which was made of durable wood instead of springs. Once the foam was in place, I added two layers of quilt batting to the top of the foam for extra softness. A very dark gray vinyl was chosen for the seat cover, so I made a template then cut the vinyl to fit snugly into the chair’s arm rest in the front and uppers in the back. Going around the wood in the corners is the toughest part because you want to eliminate the bulk without cutting away too much fabric, therefore a template is essential to get it right. Once I had it taut, I started with each side, adding a tack to hold it in place then worked my ay around the entire seat, cutting carefully and trimming the extra so it would fit well. I added tacks along the entire bottom edge on all four sides. It looked great! Then came the real tough part....the back.

First I had to attach 4” jute chair webbing horizontally and vertically on the opening of the back, to securely hold the foam and fabric in place. Once this was done, I placed a 54” x 22” continuous piece of 1/2” foam and wrapped it around the top of the chair, attaching it to the front and back bottom edges with temporary tacks. I had two layers on the front and an additional thicker foam on the back to fill in the large gap created by the open area of the chair. Once I was satisfied with the placement of the foam, I kept the edges from moving around by using my trusty glue gun. Then I prepared the fabric. I needed a 21.5" x 50” section of fabric. After I cut the size, allowing for folded edges and a generous seam allowance on the bottom, I attached the fabric to the front and back bottom edges first, then added temporary tacks about 6” apart along the sides to keep the fabric taut. Next and final step, carefully nailing in the decorative nickel tacks, I started on the backside, then carefully worked my way up and over to the front side, finished with the bottom front. Adding fabric to a chair that you have no reference as to how it was done prior is quite challenging, but can be achieved by applying techniques you acquire along the way. This chair made a complete 180 from how it started, from rubbish to royalty, fit for a king. Now it can live another 150 years.

Below are the photos that my customer had sent to me asking if this chair can be refinished. I knew it would be a real challenge, but a challenge both of us were up to.

Original Photo from Customer

Original Photo from Customer

Back top original photo

Bar Stool Gets New Upholstery

Bar Stool Before

Bar Stool After

This bar stool was in desperate need of new fabric, otherwise it had great bones. The fabric was circa 1980 and had seen better days. Ripped on the seat it needed replacing.

The wood was teak as it was originally used on a boat. Still in great condition and sturdy, this heavy chair only needed new an updated look.

In order to reupholster the seat, I removed the arms and flipped the chair upside down to remove the staples which held the old, outdated and very stiff fabric in place. The foam was yellowed, but otherwise still usable. I decided to use the old fabric as a template, which needed to be taken apart so I could design a new seat with the existing fabric to get the right measurements, which is essential to get a good fit. It was much easier than I thought it would be and I was satisfied with the way the new fabric hugged the seat perfectly.

French Dining Chairs Reupholstered

Armchair Before

If you have ever wondered why reupholstering a chair is costly, this is why. It's a LOT of work! Today I finished working on six dining room chairs which included two French armchairs and four regular chairs with caning for the back. The French armchairs had a padded back which was open (so the fabric was actually on front and back) as well as the seat. I was uncertain exactly how the fabric was attached to the chair, as there were no nails or staples visible. The reason for that was that the staples were hidden in a 1/2" deep groove, which was created with a router so the welting could be pushed into it.

Edwardian Kidney-Shaped Desk

Edwardian Desk and Chair Before

Edwardian Desk and Chair After

I came across this amazing Edwardian Kidney-shaped desk and matching chair at an estate sale and knew I had to have it. Luckily, all the drawer pulls were in tact, but the top left one was missing a screw. Easy enough to find a screw and put the pull back in. The chair was in great shape, but the fabric was quite worn and dirty. Not a problem, as I could easily replace the fabric.

Drawer Pull Before Polishing

Drawer Pull After Polishing

My first project was the chair. I found a perfect gold fabric that pulls out the painted gold "arrow" design on the chair. I removed the seat and touched up the minor scratches on the chair itself, then replaced the fabric. It turned out to be a great choice as it looked great! Next was the desk itself. I replaced the missing screw and used tung oil to polish the wood until it gleamed. (Unfortunately, I took the photo of the cleaned desk and spent hours removing the background, before I polished the handles, therefore I added the photos [above] of the drawers separately showing the newly polished handles.) 

Once I pushed the newly upholstered chair underneath the desk, I knew I had indeed made the grand finale, hence the name of my business. I loved this beautiful desk and chair and together, they make a great team. The desk and chair are currently available for $675.00. Please contact me at 586.873.1405 if you're interested in purchasing them.

Chair and Desk After

Desk After