Antique 19th Century Caned Chairs

Antique Chair After

 

Antique Chair Before

Here we go with more chairs! This time it was a set of four (4) chairs, all in need of TLC. These chairs dated back to the late 1800’s, so they were 19th century chairs that had seen a lot of use, therefore a lot of wear and tear, literally. 

Originally the chairs had caned seats, but over time they likely broke and someone decided to cover the seat with stamped leather, or rather, a leather-look-alike that seemed more like a heavy paper between layers of very thin leather. Broken and no longer able to seat a person, it was high time to remove the leather “fix” and replace it with the original woven caning. But first, the chairs all needed to be stripped, which for this type of chair is very time-consuming because (you guessed it), spindles. Yup, spindles are what takes a long time to strip because there are many of them and they are rounded, making them inaccessible from one angle, therefore it’s necessary to rotate the chair continuously while stripping. 

A chemical stripper was the best option for these (compared to a heat gun), because it melts away the old, worn finish and reveals the wood beneath. Once all the old finish is removed, the chairs are then cleaned up by using soft rags (usually old t-shirts, which are excellent for this) and wiping away the residue left by the stripper with lacquer thinner or acetone. This is a necessary step prior to sanding or your sandpaper will clog up with the residue, making it difficult to remove. 

Starting with 100 grit sandpaper, the chair is prepared to accept the next grit, 150, until the final sanding, which is done with 220 grit. Once all surfaces are sanded, the chair is wiped with lacquer thinner on a clean cloth, allowed to dry, then it is ready for stain. This entire process (for this type of chair) can take from several hours to a few days. Again, spindles are a lot of work, therefore more tedious and time-consuming than flat surface chairs. Once the stain is applied with either a soft cloth or a brush, or both, you wipe away the excess stain, then enjoy the amazing transformation from raw wood to beautifully restored, refinished wood. 

We used "special walnut" on these chairs. The new stain brought out all that gorgeous woodgrain, which had been hidden by years of oxidation that happens over time. Once the chairs had dried from staining (we allow 24-48 hours), the first coat of polyurethane was applied. For these chairs we used a water-based semi-gloss, durable and easy to clean up after. That first coat protects the stain and prepares the wood for the remaining two coats that finish the chair. It is necessary to lightly sand between each coat of poly with a high grit sandpaper to give it “tooth,” which makes just rough enough to accept the next layer of polyurethane. Once the third coat was applied, the chairs were done and ready for the last and final step, install the new caning. 

These chairs had “press-in” caning, cane that comes in pre-woven sheets and cut to size, then installed and kept in place with spline. It’s necessary to soak the cane and spline for at least an hour (or longer) so that it is pliable enough to work with, otherwise it cracks and breaks. Caning “wedges" are used to “press” the edge of the cane into the pre-cut 1/4” groove in the chair. The chairs had a closely woven cane originally, so we chose the same style to keep it original.

It’s necessary to choose the right size of spline, which is based on the width of the opening, so that it keeps the cane in place while completely filling the groove. If the cane is too loose, it will not keep the cane taut. It’s a tricky process because once you have pressed all the cane into the groove, you glue it slowly, allowing the glue to run into the groove, starting in the back of the chair. Once it is glued, you push the spline into place, tapping it with a hammer as you go. If the spline has been adequately soaked, it will bend easily around curves. If not, it can break, especially if those curves are tight. 

Luckily these chairs’ curves were fairly wide, so it wasn’t too difficult to bend them around the edge. Once you reach the back where you started, make a small pencil mark and cut the spline to match the starting point at an angle and tap it with a hammer in place. After all the spline is installed around the entire seat, hammer the spline so that it is level with the top of the chair. There will be caning strands popping out that were left over from the placement after the spline is installed, so they must be trimmed off. I use a sharp chisel and snap them away by tapping on a hammer close to the spline, which removes the excess. You can also use snippers. This completes the caning process. Allow the cane to dry at least 24-48 hours before you sit on the chair.

Large Leather Trunk Coffee Table

Large Leather Trunk Coffee Table

Our customers can get very creative when they transform the use of an item of furniture into something else, i.e.: a large trunk to be used as a coffee table. This is one such example. This trunk was delivered to us from New York, where our customer had purchased it online. The trunk had a leather exterior over wood with leather corners, nails and two wood accent straps on the top. It also weighed about 200 lbs.! Wow!

The caveat was that he had wanted us to install legs to raise it up a bit. Great idea! Unfortunately, this trunk was super heavy and adding legs wouldn’t allow it to be moved without possibly damaging the legs, so I suggested instead of adding stubby legs, we install casters. This was a great alternative, because it made it much more mobile than any legs would have done. This trunk measured around 58” x 42”, a good size for any purpose. The first photo shows the back of the trunk prior to the casters and the second photo shows the front of the trunk with faux buckles and front latch, which was for cosmetic display only as the trunk didn’t open from the top as a traditional trunk would. Instead, it had two side drawers with two leather pulls on each side for handy storage. Ultimately, it was a nice looking trunk which required a set of wheels and a good leather balm to freshen it up.

Rocking Chair Goes From Rubbish to Royalty

Rocker Before

Rocker After

Everyone’s heard the phrase, “One man’s trash is another man’s treasure. ”Indeed, this seems to be the case for many old pieces of furniture as well as a ton of other interesting finds at flea markets, garage sales and estate sales. The fun is the hunt, the pursuit of finding that special “gem” that everybody else overlooked or simply didn’t want.

Other times people find something in grandpa’s attic that they really don’t want to deal with, so they toss it out. Sometimes it goes to a land fill, other times it gets another chance and life when someone sees the beauty hidden beneath layers of grime, old fabric (or in this case, missing fabric in the back), and broken springs that once held up the seat.

Rocker Back Before

Rocker Back After

This very old rocking chair was one of the lucky ones which got rescued and brought to us. It was indeed quite the challenge because it didn’t have anything but a big hole in the back rest where the fabric once was, with little to go by on how it was constructed. But first things first. Strip, sand and stain before anything else. But in addition to the standard stripping and staining, this chair needed new rocker rungs, because the original ones were broken and barely held together with rusty screws. There was no saving them.

It’s hard to know how old this rocking chair was, but when hay or horsehair is used, it’s a sign to be pretty old. My guess would be this chair dates to the mid to late 1800’s based on its overall construction. Rusty tacks held in what we believe to be leather, which was wrapped around the top of the chair and held in place at the top, bottom and sides with those tacks. The seat looked like it had been reupholstered back in the 1920’s and not updated since then. It was really, really old and pretty hideous. The bones of the chair was good, solid oak and quite heavy. It had springs that had long ago sprung loose of their rope that held them beneath the seat cushion which was also almost gone. Needless to say, we had our work cut out for us.

Side View Before

Side View After

Jim did a fine job stripping the chair, then making the new rocker rungs before it could be stained and finished with polyurethane. Making the rungs was extremely difficult because he had to make a template to trace the old ones onto then cut the new ones with a special router bit that was much deeper than the standard size to accommodate the thicker oak he was using. After lots of sweat and a few choice words, we got it done! Finally he could attach them to the bottom of the chair and finish the process of staining and protecting with poly. Once it was all done and dry enough, then it was my turn.

The seat came first. I measured and cut the 2” thick high density foam and made it fit the new seat which was made of durable wood instead of springs. Once the foam was in place, I added two layers of quilt batting to the top of the foam for extra softness. A very dark gray vinyl was chosen for the seat cover, so I made a template then cut the vinyl to fit snugly into the chair’s arm rest in the front and uppers in the back. Going around the wood in the corners is the toughest part because you want to eliminate the bulk without cutting away too much fabric, therefore a template is essential to get it right. Once I had it taut, I started with each side, adding a tack to hold it in place then worked my ay around the entire seat, cutting carefully and trimming the extra so it would fit well. I added tacks along the entire bottom edge on all four sides. It looked great! Then came the real tough part....the back.

First I had to attach 4” jute chair webbing horizontally and vertically on the opening of the back, to securely hold the foam and fabric in place. Once this was done, I placed a 54” x 22” continuous piece of 1/2” foam and wrapped it around the top of the chair, attaching it to the front and back bottom edges with temporary tacks. I had two layers on the front and an additional thicker foam on the back to fill in the large gap created by the open area of the chair. Once I was satisfied with the placement of the foam, I kept the edges from moving around by using my trusty glue gun. Then I prepared the fabric. I needed a 21.5" x 50” section of fabric. After I cut the size, allowing for folded edges and a generous seam allowance on the bottom, I attached the fabric to the front and back bottom edges first, then added temporary tacks about 6” apart along the sides to keep the fabric taut. Next and final step, carefully nailing in the decorative nickel tacks, I started on the backside, then carefully worked my way up and over to the front side, finished with the bottom front. Adding fabric to a chair that you have no reference as to how it was done prior is quite challenging, but can be achieved by applying techniques you acquire along the way. This chair made a complete 180 from how it started, from rubbish to royalty, fit for a king. Now it can live another 150 years.

Below are the photos that my customer had sent to me asking if this chair can be refinished. I knew it would be a real challenge, but a challenge both of us were up to.

Original Photo from Customer

Original Photo from Customer

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