1970’s Ottoman Overhaul

Ottoman Before New Fabric

Ottoman with new fabric

In the 1970’s, this plaid fabric was quite popular on furniture. Although still functional and in good condition, it was dated. In December, 2021, I made couch cushions for this same customer using the original fabric to create new cushions for a couch. 

They also had a chair and ottoman which needed new fabric to match the rest of the furniture. They chose a nice gray tweed, which looked great with the oversized, hand carved wood. 

The cushion itself was in good shape and didn’t need replacement as the couch cushions did. This cushion basically sat inside the sides of the ottoman, but was still screwed into the angled brackets in the corners for a safe and secure fit. The new top needed little sewing, just enough to fit the corners, which involved a 90 degree cut and sewn sides to create a box. Then the rest was overlapped and attached to the board on the underside of the cushion and stapled to it. No zipper required! Zippered cushions are a lot more work as you need to include boxing on the sides as well as at the zipper placket, which is always larger than the rest of the boxing. 

I love the simplicity of this nice ottoman as well as its sturdy frame. Fabric upgrading is a relatively inexpensive way to make an old piece of furniture look new again.

 

Corner Chair Painted Black, New Seat Fabric

 

Chair Before

Chair After

This little chair is called a “corner chair,” because it can go perfectly into a  corner and you can sit on it facing either way. It’s a perfect place to sit and put your shoes on (or off) or just for additional seating. This little chair was an antique, likely made in the 1920’s or 1930’s. 

It was in great shape, but my customer wanted an updated look so she opted for satin black paint. After sanding, priming and painting, it was ready for a new upholstered seat.

The seat was covered with suede, which had seen better times, so she chose a gray tweed fabric which worked well with the black paint. The seat had been reinforced with very old, likely original metal strips on the underside and had been nailed with 2” nails! They were way to long for the 1/2 “ wood, so I had to turn the entire seat upside down and pry up the nails before removing them. 

Once that was done, I replaced them with seat webbing, weaving three rows in each direction for extra strength and support. Foam and batting added, then the new fabric was stapled in place. A black cambric finished off the underside of the chair. The black was satin, and looked fabulous with the fabric, a perfect blend of color and texture. 

Sofa Gets Six New Box Cushions

Updated, New Foam w/Tweed Fabric

Outdated Fabric,
Saggy Cushion

If you’ve lived through the 1970’s, you’ll likely have owned or knew someone who owned a sofa with fabric that looked similar to the one on the left. I refer to this as “Brady Bunch” fabric, the popular rust, tan and brown used on the show along with bright orange, green and yellow tones. My parents had a similar style sofa and chair in their living room, but with more green and a smaller plaid than this one. Since the 1970’s, fabrics have changed and we have so many more options in the twenty-first century than we did in the 1970’s. The sofa had a total of six cushions, three seat and three accompanying back cushions.

The original covers had a center seam style with a single row of piping which surrounded the top and bottom seat, along with a rear metal zipper. Modern box cushions are constructed with a top, a bottom and a center “boxing” which includes a zipper placket. The best technique to make these box cushions is to measure the size of the foam and allow at least 5/8” seam allowance for each side. These cushions needed new foam which was 6”, so it was necessary to allow a 7-1/2” zipper placket and a 6-1/2” surround, which is sewn to the completed placket. If all seams are sewn properly and accurately, both fabric sections should line up for a nice, even continuous side boxing. 

For these cushions, it was easier to make the top and bottom portions, adding the piping to each one, then stitching the zipper placket in place using clips, which are easy to move when you’re fitting the placket to the top and bottom fabric. A piping foot is an essential tool for this project. Piping (also known as welting or cording) is comprised of a tightly wrapped polyester cord commonly used in upholstery projects as an insert, for a customized, decorative edge. In apparel, it can be used as a décor item or trim. Piping comes in various thicknesses for different applications. 

These were six loose cushions used on a wood-framed sofa. The foam itself had severely deteriorated (as 50 year old foam will) and was crumbling inside the fabric, leaving a fine, yellow powdery residue. Surprisingly the fabric was not torn or damaged, but was very loose and saggy, due to the cushion no longer holding its shape as a result of shrunken, deteriorated foam. Therefore six new foam cushions was a must, as well as new fabric. If you’re going to invest in new fabric, it’s recommended to get new foam to get the maximum comfort and longest wear. However, if your cushions are still in good shape, they can be used with new fabric. All new foam is then wrapped in Dacron for a nice crown and better shaping.

The customer chose a lovely gray tweed interspersed with off white, nicely woven into the gray. The color combination was great and the fabric was easy to work with, despite it being relatively heavy upholstery material. The stitches were practically invisible (always a bonus) therefore the cushions came together beautifully. They should last many years and provide comfort and support to all who sit on them.