Thursday, July 28, 2022

Caned Rocker Repair

 

Rocker After

Rocker Before
This unique rocking chair came from Nicaragua. My customer had been in the air force and brought it back with him on a plane that he flew over to the U.S. after the war. That story was as intriguing as the chair. What made this chair unique was the carvings. The caning on the back and the seat was broken and needed replacing. Other than that, the chair needed nothing.

I always begin my caning process by removing the old caning first, decide on the size for the new caning before I weave it. This one was the first time I came across plastic caning instead of the natural reed cane that use mostly used when caning chairs. This proved to be much more difficult to remove because the snippers I use to remove caning didn’t snip the plastic easily. Usually the snippers work very well, quickly cutting the old caning off so I can remove it completely. I prefer using the snips to a utility knife because you have more control over the cane removal than using a knife. If the knife slips, you can damage the wood as well as cut yourself.

Once the old seat caning was removed, I had another challenge which I had only done one other time. The back of this chair had “hidden” tie-offs, covered with a 1/4” wood channel that hid the woven cane by covering it with four wooden pieces that curved around the back of the finished cane. This means that in order to remove the caning, it was necessary to remove the 1/4” wood channel first, which required steaming through the front openings and gently pushing them through with a punch tool. 

The spline removal process involved shooting steam into several holes then tapping them with the punch tool to loosen the glue, thus pushing the wood out enough to remove it. This process took longer than it did to remove the seat caning. It’s an added step to the caning process and very labor intensive. The last time I did this was with a set of four chairs which took two months to complete. Those were curved chairs so they were definitely harder to do work on than normal caned chairs.

After the back caning was completely removed along with the wood splines, I decided to cane the seat first, which turned out great. The much harder process of doing the back involved repositioning the chair many times during the weaving process because it was so large and hard to access because the back was so long. This was a very large chair, thus making it harder to work on the the average sized chair. And, rocking chairs in general are harder to work on than a straight chair because they move. 

After the chair was complete, I was relieved and very glad to have gotten it put back together again, which is also quite a process because I had to reduce the thickness of the original back spline so that it fits into the pre-cut groove which covers the tied-in caning on the back of the chair. 

No comments:

Post a Comment