Tuesday, April 23, 2024

Dad's Old Desk Fixed and Cleaned Up

Desk After
Desk Before

My customer's father had owned this desk many years ago and during cleaning out his mother's home after she had passed away. He had wanted this desk restored in memory of his father and keep the desk in the family. The desk had a broken lower drawer, which Jim repaired, otherwise the desk was in pretty good condition. 

Jim removed the hardware then proceeded to strip, sand and re-stain the desk using walnut stain. He applied three coats of satin polyurethane which finished the surface nicely. The handles got a great polish and the desk was once again beautiful. A perfect size desk for anyone's use.

Curb Find Chair Makeover

Chair After
Chair Before
This was a set of four chairs that were found on the side of the road along with a matching dining room table. My customer saw them and immediately grabbed them. The chairs were a classic mission, craftsman style and in excellent condition except for the seats, which needed new fabric and cushions. 

The wood was in pretty good shape but needed a good cleaning. Once Jim had finished cleaning the wood, he removed the seats and material (saving me time) so I could replace the cushions and install the new fabric my customer had selected. It was a nice navy blue which looked great with the color of the wood. 

Jim also refinished the table that came along with the chairs (not pictured) and it looked fabulous. Sometimes the best furniture is the kind you find on the curb! It was still less expensive 

New Cushion Covers for Dining Chairs

Old Cushion Cover

New Cushion Fabric
My customer had wanted new cushion covers for her dining room set and selected the fabric. It was an updated material, but the fabric was considerably thicker and durable for this application. The cushions measured 18" x 17". 

I installed new zippers on each one of them in addition to new welting all the way around. The fabric was directional, so I had to be very conscious of the cutting and layout. An advantage of non-directional fabric is that it really doesn't matter how you lay out the template, but in this case, I had to pay close attention to that.

The results were great! The pattern flowed nicely with the cushion and gave it the updated look my customer had wanted.

Thursday, February 8, 2024

Grandfather’s Chair Refinished and Reupholstered

Rocking Chair After
 
Rocking Chair Before

This was a very old rocking chair that belonged to my customer’s grandfather. It had plenty of use and had seen better days, so it was in need of some TLC. The right arm had broken off the spindle and needed to be glued back into place prior to any refinishing work being done. 

She had wanted to keep the same color, so we decided to go with traditional walnut, which brought out the beauty of the solid oak wood, refreshing the overall look and making it once again a beautiful piece of furniture.

Like most old rocking chairs, this one had a very badly worn seat which had the original horsehair stuffing and some very unusable other materials. The dust was enough to make me sneeze! My customer had chosen a fabric similar in color to the original, which was a lovely dark olive velour, to keep the original look and feel of the chair. Jim was kind enough to remove the old fabric, since I was still recovering from my stomach surgery and he took plenty of photos for reference. I have found taking photos to be an essential part of reupholstery disassembly, because you need to know how it was put together, before you take it apart and reassemble it properly, and photos are a great way to accomplish this.

The springs on this seat were installed from the bottom side, downward. I have worked on a few chairs like this and always wondered the reason for this type of installation of springs. For a chair to be comfortable, you have to have a “crown,” which is a curved top so that the springs are underneath you, covered by layers of various materials so you don’t feel the springs. Installed from the underside of the seat seems backward and puts more stress on the springs, since they can’t really support you properly. Since I have been doing reupholstery, I have learned the proper way to attach webbing to the underside of the chair and hand-stitch each spring to the webbing using a curved needle, then using the 8-way tie  to keep the springs tight, creating the “crown” chairs should have for support. 

After the springs are tied up and in securely in place, they get covered with upholstery burlap. This is the first layer to cover the springs. Since this chair had only five springs, I built-up the in-between spring area with a bit of raw cotton to keep everything level and soft. Next I covered the springs with a one inch layer of foam, which gets stapled to the chair’s seat edges, covering the springs. On top of the foam, I covered everything with a 1” layer of Dacron. This is a more dense material and really does a great job of covering the springs so you don’t feel them at all. My last covering was a high-quality layer of muslin. This keeps everything neat and makes it easier to attach the fabric, the last step in the process.

This chair originally had tacks along the bottom edge, but they weren’t the correct upholstery tacks. Someone used regular tacks that you’d use on a bulletin board, which are not adequate for chair use. I used brass upholstery tacks on the folded underside edge of the material so it will not fray. My final step for the fabric was to finish it with a double-cording on the chair’s arms and back spindles. This adds a nice finishing touch and secures the edges of the material.

The last step of the process is to cover the underside of the chair with chambray to cover the webbing and keep the dust out. It is also referred to as the dust cover on chairs and couches. This finishes off the chair and looks great.

Below I have a few photos of the springs’ underside tying and correct 8-way tying so you can see how much better it looks. I’m not really sure what the reason is to do it the underside way, but the way I’ve been self-taught is to use the 8-way tie on the topside of the chair.

Underseat tying,
incorrect way
        
8-way tie
correct way

Wednesday, January 24, 2024

Updated 1980’s Dining Room Set

Dining Chair After
Dining Chair Before

A simple, yet functional dining room set made well never goes out of style, but the fabric sure does. My customer had wanted an updated look for her 1980’s style dining set and decided to go lighter. Sometimes this isn’t possible, depending on the wood, but in this case it was achievable. 

The four chairs all had rollers, which had to be removed prior to stripping. Once Jim had stripped everything, chairs and table alike, he began carefully sanding all surfaces and applied the new stain, golden pecan. This gave it a perfectly suitable color for the customer, lighter and updated. 

Originally she had not wanted to replace the fabric (based on budget) but once the staining and finishing was done, I thought I’d suggest she splurge and get the fabric updated as well and because I had given her a great price she agreed. I provided her with resources for the fabric and she chose a gorgeous Hillary Farr Design with an aqua chevron nap. It was the perfect accompaniment for the newly stained lighter wood. Had she not chosen new fabric, the old fabric would have been okay, but without the feel and touch of fresh new fabric. I probably would have chosen the same fabric since I am a fan of that color!

Dining Set After
Dining Set Before
The table had some damage due to her husband’s wheel chair, which Jim was able to sand out and make invisible. Magic happens when you sand furniture. You remove the old and expose the beauty buried beneath the years and grime. The table was solid wood, always a great thing to work on. 

When they say, “They just don’t make ‘em like they used to,” furniture would be a prime example of the truth of that statement. Not to say you can’t get that same quality, but the cost is much higher by comparison. But if you have that special piece of furniture that belonged to a grandparent or great-grandparent many times over, you  have a priceless piece of history that is worth keeping and definitely worth restoring.

Monday, January 8, 2024

Curved Back Chair Updated Fabric

 

Chair After
Chair Before

This was probably the fastest completion of a chair job I’ve ever done so far in my 14 years of reupholstering. The original fabric was actually in amazing condition, but my customer just wanted to update it to a more modern, contemporary look and chose a lovely beige fabric with a postage stamp design.

This is the first chair I’ve done that had two different boxings. It also had three levels of welting; top edge of seat cushion, beneath the first boxing and at the bottom edge. The back of the chair had an inner and outer back, two separate sections. 

I began this project by removing the inner back first, then the cotton filling, cardboard backing for support and the outer back of the chair. As with most upholstery projects, this one had a lot of staples. Once the staples and fabric was removed, I starting removing the seat area and all its components. I used the original fabric to create templates for the new fabric. This was the most accurate way to get the proper dimensions and measurements, which made the assembly a lot easier.

Surprisingly, the single welting I sewed to the seat went around the tight curves pretty easily. The trick on sewing single welting in place is to pivot at the 90 degree corners and snip the fabric to ease it in place. This worked great! After the single welting was firmly in place, I stitched the upper boxing very close to the seat welting. The seat was then ready to attach to the chair. Once I had the seat all lined up, I stapled it in place and used hot glue to attach the welting to the arms and leg sections. (It’s important to NOT touch the tip of the hot glue gun because it will burn you on contact. I can’t stress this enough. One split nano-second can scorch your fingers!)

After measuring the circumference of the chair, I cut the fabric and sewed the single welting to the second boxing level. I attached the boxing to the chair with a cardboard strip, which got stapled to the underside of the material, then folded it into place and stapled it at the lower edge. The very bottom of the boxing was held in place with heavy duty upholstery tacks on strips. They get attached to the underside of the fabric, then nailed in place right into the body of the chair. This keeps the fabric securely in place and gives a clean, finished look for the chair. The bottom edge was stapled and covered with double welting. That edge was then complete.

I attached the upper back of the chair the reverse of how I removed it. I stapled the outer back in place, allowing for the curve back style of the chair, followed by a curved cardboard to keep it stiff and securely in place then laid a thick layer of raw cotton over the cardboard. Finally I settled the new fabric in place and stapled the edges so that it touched the inset wooden channel of the chair. This area was finished off with double welting, which I hot glued into place. Hot glue is invaluable for this process as it really keeps the welting in place on the fabric. 

Combining my sewing and design skills, I was able to tear this chair apart and put it back together with new fabric from the templates I created in only four days. This was indeed a record for me! But I was quite motivated since the next day I’d be in the hospital for surgery and wanted to complete this job before that happened. That way my customer didn’t have to wait until my recovery to get her chair and I could have a clean slate before my surgery. All in all, a productive few days.

Side by side


Friday, January 5, 2024

Button Fluted Chair Makeover

 

Chair After

Chair Before
This is another classic style chair with fluted channels and buttons to accent the back. It had definitely seen better days since it had a damaged, torn seat from an active dog. The chair itself was very durable and structurally sound, needing no tightening or other repair work. But like many chairs of this style, it had many, many staples to remove which was a very time-consuming process. My customer chose the fabric which was a lovely large floral print on a dark teal background.

And to make matters even more time-consuming, the staples were quite rusty, which made them a bit tougher to remove. This chair may have been in a damp environment, hence the rusty staples, but the fabric had no mold or odors, so despite the dampness, it was dry and odorless.

Removing the fabric is the opposite of putting it on. I removed the welting on the back first before removing the entire back itself. I kept the pieces in tact as I was planning on using them as templates. This is much easier than making the patterns without the original pieces, which I’ve also done. For this particular style of chair having those template pieces was invaluable. I had to carefully transfer the markings for the fluted back and button positions from the old fabric to the new fabric. 

Using a heat removable marker, I transferred the lines to the new fabric. The back consisted of four layers; the outer fabric, the batting, the 1/4” foam and the liner which is the very back fabric (I used muslin), not seen when the chair is put together. The challenging part of this process was stitching all those layers together while keeping them from moving too much. This took the better part of the afternoon to accomplish. The chair also had fabric covered buttons which had to made individually as I don’t own an automatic button maker. (....some day...). 

After I had the seat all done, I began the slow process of attaching the thickly padded back. Starting at the top and temporarily attaching it to the center back, I worked the layers through the bottom wood structure of the chair and attaching it to the lower portion of the wood. All this is not seen once the chair is done. Once I was sure the backing was lined up, I finished attaching it securely. After the front of the back was installed, I attached the very back which covers up the interior of the chair. I covered the back with Dacron batting then used tack strip, which attaches to the wood of the chair all the way down to the arms, then the fabric is tucked between the tacks and folded then hammered with a rubber mallet, attaching it firmly to the back. At the juncture of the arms, I attached the rest of the fabric with staples as that part would be covered with welting.

I then attached the welting below where the tack strip ended, curving around the arms and again on the top curve of the front legs. This is decorative and effective way to finish the chair while covering any raw edges of the fabric. Many chairs have tacks that are used for this purpose, but I prefer welting (also called piping or cording) because once you remove the original tacks, it is hard to apply new ones without defaulting to the old holes, which don’t always line up. Many times the tacks break or bend and can’t be used, especially on very hard wood such as maple or oak. Welting is a great alternative and a cleaner look.

I loved the lines an shape of this chair and boy, was it comfortable to sit on when it was finished!