Rocking Chair Goes From Rubbish to Royalty

Rocker Before

Rocker After

Everyone’s heard the phrase, “One man’s trash is another man’s treasure. ”Indeed, this seems to be the case for many old pieces of furniture as well as a ton of other interesting finds at flea markets, garage sales and estate sales. The fun is the hunt, the pursuit of finding that special “gem” that everybody else overlooked or simply didn’t want.

Other times people find something in grandpa’s attic that they really don’t want to deal with, so they toss it out. Sometimes it goes to a land fill, other times it gets another chance and life when someone sees the beauty hidden beneath layers of grime, old fabric (or in this case, missing fabric in the back), and broken springs that once held up the seat.

Rocker Back Before

Rocker Back After

This very old rocking chair was one of the lucky ones which got rescued and brought to us. It was indeed quite the challenge because it didn’t have anything but a big hole in the back rest where the fabric once was, with little to go by on how it was constructed. But first things first. Strip, sand and stain before anything else. But in addition to the standard stripping and staining, this chair needed new rocker rungs, because the original ones were broken and barely held together with rusty screws. There was no saving them.

It’s hard to know how old this rocking chair was, but when hay or horsehair is used, it’s a sign to be pretty old. My guess would be this chair dates to the mid to late 1800’s based on its overall construction. Rusty tacks held in what we believe to be leather, which was wrapped around the top of the chair and held in place at the top, bottom and sides with those tacks. The seat looked like it had been reupholstered back in the 1920’s and not updated since then. It was really, really old and pretty hideous. The bones of the chair was good, solid oak and quite heavy. It had springs that had long ago sprung loose of their rope that held them beneath the seat cushion which was also almost gone. Needless to say, we had our work cut out for us.

Side View Before

Side View After

Jim did a fine job stripping the chair, then making the new rocker rungs before it could be stained and finished with polyurethane. Making the rungs was extremely difficult because he had to make a template to trace the old ones onto then cut the new ones with a special router bit that was much deeper than the standard size to accommodate the thicker oak he was using. After lots of sweat and a few choice words, we got it done! Finally he could attach them to the bottom of the chair and finish the process of staining and protecting with poly. Once it was all done and dry enough, then it was my turn.

The seat came first. I measured and cut the 2” thick high density foam and made it fit the new seat which was made of durable wood instead of springs. Once the foam was in place, I added two layers of quilt batting to the top of the foam for extra softness. A very dark gray vinyl was chosen for the seat cover, so I made a template then cut the vinyl to fit snugly into the chair’s arm rest in the front and uppers in the back. Going around the wood in the corners is the toughest part because you want to eliminate the bulk without cutting away too much fabric, therefore a template is essential to get it right. Once I had it taut, I started with each side, adding a tack to hold it in place then worked my ay around the entire seat, cutting carefully and trimming the extra so it would fit well. I added tacks along the entire bottom edge on all four sides. It looked great! Then came the real tough part....the back.

First I had to attach 4” jute chair webbing horizontally and vertically on the opening of the back, to securely hold the foam and fabric in place. Once this was done, I placed a 54” x 22” continuous piece of 1/2” foam and wrapped it around the top of the chair, attaching it to the front and back bottom edges with temporary tacks. I had two layers on the front and an additional thicker foam on the back to fill in the large gap created by the open area of the chair. Once I was satisfied with the placement of the foam, I kept the edges from moving around by using my trusty glue gun. Then I prepared the fabric. I needed a 21.5" x 50” section of fabric. After I cut the size, allowing for folded edges and a generous seam allowance on the bottom, I attached the fabric to the front and back bottom edges first, then added temporary tacks about 6” apart along the sides to keep the fabric taut. Next and final step, carefully nailing in the decorative nickel tacks, I started on the backside, then carefully worked my way up and over to the front side, finished with the bottom front. Adding fabric to a chair that you have no reference as to how it was done prior is quite challenging, but can be achieved by applying techniques you acquire along the way. This chair made a complete 180 from how it started, from rubbish to royalty, fit for a king. Now it can live another 150 years.

Below are the photos that my customer had sent to me asking if this chair can be refinished. I knew it would be a real challenge, but a challenge both of us were up to.

Original Photo from Customer

Original Photo from Customer

Back top original photo