Showing posts with label burlap. Show all posts
Showing posts with label burlap. Show all posts

Saturday, June 15, 2024

Antique Rocking Chair Revival

Rocking Chair After
Rocking Chair Before
This lovely antique rocking chair had belonged to the original owner of the Mariner Theater and had likely been stored for many decades before seeing the light of day. It had never been worked on, thus had the original leather seat and horsehair and straw stuffing under the leather seat. 

Needless to say, it was pretty nasty. The springs needed to be re-tied, but were in decent shape, meaning they were not rusted. It's an old chair, I estimate at least 150-175 years old based on the construction and the materials used as well as the design and wood, which was solid mahogany.

I removed the seat and the straw and horsehair, which was quite the job. It was pretty nasty, filled with dirt and who knows what else. Then I worked on the springs, removing all the old ties and webbing that barely held those springs in place. The previous upholsterer used only nails to secure the spring ties so it took several hours to remove all the nails that were imbedded into the chair's seat. After everything was removed, I gave it a thorough cleaning so Jim could work on refreshing the stain. First he gave it a good cleaning and the water was black. 

All those years of grime showed up in the water. Once it was cleaned and he touched up the stain, the chair looked really good, its natural beauty coming through. There was no damage on any part of this chair, all details were still in tact including the hard-carving on the back panel. The front arm detail was carved into the curve and the feet were ball and claw, a traditional detail commonly used in the nineteenth century.

Once the chair was cleaned up, secured new webbing to the underside of the chair and I attached the springs securely with waxed thread to the webbing. Then I re-tied the springs using the eight-way tie method which is the proper way to tied springs for upholstery. Next step was attaching the burlap over the springs to hold them securely in place. A layer of Dacron was positioned over the burlap, building up the "crown" of the seat. Two layers of raw cotton were the next step before the final step of the 1" foam which made a nice crown and gave this chair a soft, comfortable sitting area. The original chair was very flat, without much stuffing, therefore it was hard and not very comfortable. With the new padding, it was quite soft and easy to sit on. 

The final feature was a leather panel which was sewn by using four 13" section, stitched together in the center then I added an accent top stitch on each side of the seams for a decorative finish. The bronze tacks created a nice contrast to finish off the chair. This was not one of my easier projects, but definitely one of the most rewarding finished products.

Sunday, November 6, 2022

A Very Old Rocking Chair Revival

Rocking Chair After
Refinishing w New Leather
Old Broken Chair
Before Refinishing
When we get an item of furniture, it varies in degrees of just
how bad it is and how much work it requires to get it looking good again. Jim and I love a challenge. The uglier it is, the more we love restoring it, because it provides us an opportunity to make it beautiful once again, in most cases, better than new. 

This old rocking chair was exactly the type of piece that gets us both excited in anticipation of what’s inside, what we’ll find and how to best treat the piece with the care it needs. And this one needed a lot of love. The springs were literally popping through the deteriorated fabric (see photo below). The stuffing was long gone and the webbing was hanging from the underside of the seat.

The first step in this type of restoration is removing all the old materials. And this chair had a LOT of decorative (at one time) nail heads that needed to be removed. Nail heads usually get bent when they are installed because the wood is so hard, it bends the nails, so they can seldom be reused. I recommended instead of using nail heads, I’d replace them with new welting, which is also known as cording or piping. This is a cleaner, more updated look and still appropriate for this type of chair.

Sunday, September 25, 2022

Eastlake Chair Reupholstered

Eastlake Chair After

Eastlake Chair Before
This was a very old Eastlake chair which had been thrown away. My customer saw the potential of this chair and brought it to me to reupholster. Originally he had just wanted the springs to be restrung, as they had been popping through the fabric on the bottom, but upon closer inspection, I realized the chair’s springs were not the only thing this chair needed. The seat was rock hard, which meant that the foam was completely deteriorated beyond usage, so I told him it needed to be completely restrung, with new webbing. 

After I removed the old fabric, as I had guessed, the foam was so deteriorated it resembled a dried out loaf of bread. Yellow dust had sifted out of the chair’s bottom edges as I pried the old fabric off. It was indeed a mess and was simply not usable in its condition. Once I removed all the fabric, I made yet another discovery. The springs were tied to the chair upside-down, meaning they were strung to the bottom of the chair instead of the top of the chair’s seat, as it should have been done. This involved removing all the “guts” of the seat, which was the old deteriorated webbing as well as the springs and strings. 

Plus instead of using webbing to secure the springs to, they had used burlap only, which was definitely inadequate. Webbing is attached to the bottom of the chair then the springs are attached to the webbing. After this step, the springs are tied in the “eight-way” tying technique so that they are secure and do not move as well as adding the proper support and structure to the seat. Retying strings is a time-consuming job and requires accuracy and a bit of upper body work, or they won’t hold up for the long haul. I tend to over-tie springs, erring on the side of extra instead of under-tying them. Better more than less in this application.

New Webbing
With Springs
Ready for Tying
After the springs were securely tied, I stapled burlap to the top of them, snugging them tightly on all sides. A one inch layer of foam was the next layer, followed by a 1/4” layer of foam for added comfort. For the final padding I used loose cotton which is commonly used for upholstery. This is a very soft, comfortable cotton that comes on a roll. In some applications, many layers of this cotton is applied when a seat (or couch) needs more stuffing. 

Once I had the cotton in place, I stapled a layer of high quality muslin to cover everything else I had applied. The muslin makes a nice final surface on which to attach the fabric. Because my customer was on a tight budget and didn’t want to purchase new fabric, I chose a soft gray plush material, which was left over from a previous job, and was just enough to complete this chair. 


The cushion on the arms needed to be replaced as they too were beyond usage. I used the old cushions as templates and cut new ones using my carving knife. It worked quite well and covered the area nicely. The back of the chair needed new webbing and foam. The fabric was applied to both front and back of the upper part of the chair and the entire chair was finished with piping, which I prefer to using decorative nail heads which are difficult to pound into hardwood, such as this. I polished the metal wheels, which were original to the chair. The chair was once again usable.

Wednesday, April 20, 2022

1940’s Chair New Upholstery

 

1940s Chair Before

1940s Chair After
This was a super challenging reupholstery project. This chair was purchased by my customer’s grandmother in the 1940s. The story was that her grandmother had saved her money so she could purchase this heart-shaped back chair. I’m sure at the time she bought it, it was in much better condition than when I received it. Made of green satin, the chair was made with tufting, buttons and formed to accentuate the heart shape, which is part of the chair’s wood structure. 

Because the original fabric was much thinner than the upgraded fabric, it had a skirting along the bottom edge which surrounded the chair. Popular for the time, this skirting was a definitive feminine design for a small chair such as this which was commonly found in a woman’s dressing room. The chair’s petite size is an attractive feature because it was small enough to put into a corner of a bedroom or dressing room. The heart-shaped top was surrounded by shirred fabric to match the arms. Piping in an off-white was the accent color for the green. However, the chair had seen better days and had spent many years neglected,  suffering the elements and its share of rodent damage as well as other crawly things that made the interior their home. To say the least, it needed a major overhaul.

Back of chair after
Back of chair before

My customer had her heart set on a nautical theme and chose a lovely fabric with light blue, gray, white and navy with various nautical elements including sea shells, lighthouse, seagulls and a compass. The colors were muted but worked well with the overall design and theme of the fabric. 

I spent four evenings removing the old fabric, including the old thread and taking the sections apart, measuring and marking them, so that I could replicate them in the new design. However ambitious this was, it didn’t turn out that way. As I reconstructed the new underlayment of the chair, i.e. webbing, burlap, foam, rolled raw cotton batting, etc. the dictation that I take it into a different direction. I had always planned on adding the skirting, but the more I worked on the fabric, the less I wanted the skirting. It just didn’t look right with the new design of the chair.

Because the chair had zig-zag springs, it required a strong foundation so that you wouldn't feel the springs when you sat on the chair. And because the upholstery fabric was considerably thicker than the original satin, creating the “loose cushion” style was not possible. I was able to maintain integrity of the chair’s original “heart” design in the back by following the form of of the wood and being conscientious about keeping that shape while adding the various layers of cotton batting and foam. 

The most difficult part of the top heart shaped area was adding the fabric covered buttons. Because I made the back as a single, attached unit, the buttons has to be pulled through all those layers and stitched individually into place before the back fabric could be applied. This proved to be quite a task which involved using various tools of the trade. (I have learned to keep bandaids on hand while doing this type of work!)

Because of the shaping of the new fabric, I could only add piping to the very back of the chair, but I used two rows for character and keeping the back area straight, so I could easily apply the back fabric by using tack strip. Tack strip (or curve ease) attaches the back fabric in a way that you can’t see any fasteners. It’s got sharp “teeth” that grab the fabric’s edge, then gets hammered down to close the fabric on itself. 

Because the chair’s arms were built with fairly thin wood strips, it was a bit tricky attaching the batting layers and eventually the fabric because it was difficult to find where the wood was. This was quite time-consuming, but turned out great. Plus with all the padding, the chair is much more comfortable than it was before since the seating is much thicker than it was originally made. I finished the chair by making arm covers (to protect from your skin’s natural oil) and made a matching pillow with ruffled edges. I refinished the chair’s legs, because I opted to omit the original skirting, which simply didn’t look good with the updated fabric and style of the chair. The legs weren’t in bad shape, but they needed a touch-up so this completed the chair. Now it’s ready to face another 70 years as a cute little chair that graces a woman’s dressing room.