Showing posts with label heavy. Show all posts
Showing posts with label heavy. Show all posts

Friday, December 13, 2024

Oak Rocking Chair Refinished

Rocking Chair Before
This solid oak rocking chair had seen some wear and needed minor repairs, but
Rocking Chair After

otherwise in great condition. The arms had the most wear, which is not uncommon as they get plenty of use and the oils from our hands tend to wear down the wood finishes on furniture, especially chairs.

The chair was heavy as it was solid wood. Once the refinishing was complete, the woodgrain became much more visible on the chair. Usually, aged furniture hides the lovely woodgrain beneath the years of grim and wear, so a good strip and a new stain application with the polyurethane to protect it, this is a great way to restore the original finish and bring it back to life.

Approximately thirty years old, this rocking chair was still very durable and had plenty of usage left and since it was refinished with patience and dedication, it will last a long time.

Thursday, July 4, 2024

Tavern Chairs' Revival

Chair After
Chair Before
A set of four chairs that very much looked like they'd be at home in a 19th Century English Tavern, had been neglected for a long time and needed life breathed back into them. This photo shows the worst of the four, since it looked like it had been left out in the weather. It was in pretty rough shape. 

The original seat and back were black vinyl, with upholstery tacks surrounding the seat area and sides of the top. The seats were torn and the foam was destroyed. Time to renew.

There was a lovely medallion carving in the center of the back, which was almost invisible prior to refinishing. Made of solid (and I mean SOLID) oak, these chairs must have weighed 40 lbs. each. This made the refinishing and reupholstery project tough, because of how many times needed to move the chairs to complete the work.

To save time, Jim removed the black vinyl and got to work. He opted to take them apart so he could access the areas that needed to be re-glued and repaired and that's the best and proper way to do it. Apart, he sanded the pieces down to bare wood then stained them with English Chestnut stain.  Once the new stain was applied, the chairs were put together and "brought back to life." The final step was sprayed the polyurethane, and wow! The chairs were beautiful and that beautiful flower medallion just popped! 

Once he was done working his magic, it was time for me to work mine. The chairs needed new fabric. My customer and I agreed gray would be a nice color. The old padding was not usable, so each chair got new foam and batting on the seats. As I stated before, these chairs were HEAVY! Since adding material requires a lot of moving the chair around, it was necessary to lift them up to put on my work table then down again on the floor for stapling and then up on the table again to continue other parts. You get the picture. 

The curved back portion of the chair was trickier than it first looked, because each chair needed a template which I had to create from the chair's measurements instead of using the old material, since it was so distorted and badly damaged it was unusable. Upholstery has many challenges, one being sometimes you simply do not know what is involved until you get into it. Such was the case with the backs. Once I figured out that part, measuring the material properly was crucial, because if the measurement was incorrect, it wouldn't fit. 

I created templates out of card stock, which gave me the precise size of each fabric section. I had to line up the top edges of the curved portion of the top prior to stitching, so that once it was pulled into position, it would fit snugly to the bottom edge before I could attach the underside with staples. This required a lot of lifting, turning, more lifting, more turning, etc. Good body mechanics is essential when doing this heavy lifting.

The last step in the process was adding the double welt cord around the seat to finish it off with a polished, professional look. I used hot glue on the double welt cord, as it is the most effective way to attach welt cord, but I also like to reinforce welt cord with tiny nails to make sure it doesn't move over time. Needless to say I was extremely happy to finish these heavy, but lovely, tavern chairs.


Tuesday, May 21, 2024

Antique Chair Revival

Chair After
Chair Before
This chair was a challenge. Not only because there was a lot of fabric to replace, the chair was also very heavy. My estimate for this chair was that it was made in the late 1920's to early 1930's, based on the original material of which I found a small scrap on either side of the arm padding. The wood was cherry.

Once I removed all the sections of the chair, (you start on the back, which is the last section added to a chair) I removed the seat stuffing, which consisted of horse hair and straw. This is another clue as to the age of this chair. Prior to modern-day foam and fiber fill, upholsterers used horse hair and straw for the seat. Once I removed the nasty chair stuffing, it exposed the springs. The seat springs were in pretty good shape, but needed some overall tightening and re-tying, but not a complete eight-way tie. The back of the chair also had springs, which were in good condition. 

The chair had the original webbing on the underside, but the most recent upholsterer attached new webbing to the bottom to strengthen the integrity of the springs without removing the springs. I usually remove the chair's springs and replace the webbing when necessary, but this chair was in good enough shape with the original springs, thus needed a bit of extra tying. Once the springs were secured, I covered them with premium muslin instead of burlap. This allowed me to really pull and tighten the springs to keep them in place for the next step, which is adding the padding. Since this particular chair had a bit of wood showing, I touched up the wood with matching stain and used satin polyurethane to protect it. This is done prior to adding material.

The first layer of padding was a section of raw cotton, which comes on a large roll and can be pulled apart and placed directly on the chair's seat. The next layer was a 1" section of premium foam, then another layer of raw cotton. All these seat toppers were finished with another section of muslin which holds everything together and gives the chair its "crown," where it is higher in the middle section. The springs were held tightly and the bounce was perfect.

Fabric was next. My customer chose a lovely Kelly Ripa Home fabric with a nice design. After careful measuring, I covered the seat first with the material. Once I was satisfied with the seat, I chose to do the arms next. I stapled foam to the top of the arms and Dacron to the sides. This formed a nice cushion to support the arms without a lot of bulk. Using the chair's arms for measurement, I cut the right amount of material to each arm, attaching it from the back side to the front of the arm then pulling it back before attaching it to the back of the chair. I chose to do the arms prior to doing the interior back so that I had easy access to it. 

The back proved challenging because this chair was fairly large, so a generous section of fabric was required to cover it. I wrapped the fabric around to the back of the chair, curving at the top edges instead of the original style which was made with side inserts and welting. Each upholsterer does things a little differently. Once the fabric was firmly in place, the buttons were next. I made each button using a button kit that covers the metal button fixtures with the same fabric as the rest of the item. 

The buttons are pulled through the thick front to the back using extra long needles, then tied off in the back of the chair through the webbing. This is a tricky procedure because you are going through about 6"-8" of material and padding to reach the back. I use a strong waxed thread for added strength. I chose to put the buttons in a different configuration than the original (personal choice) which I felt matched the design of the chair better.  

After the buttons were in place, I stapled and nailed "curve ease" to the back edge of the chair so that I could attach the fabric, then it gets hammered it in place to cover the hardware that attaches it. I glued double welting to the arm fronts for clean finish. Once the entire chair was done, I stapled chambray to the underside. This is a "dust cover" to protect the chair from dirt and debris that can enter from the underside of the seat. It's a good way to finish off a chair. I love the way it turned out and boy, was it comfortable!

Monday, August 31, 2020

Large Leather Trunk Coffee Table

Large Leather Trunk Coffee Table

Our customers can get very creative when they transform the use of an item of furniture into something else, i.e.: a large trunk to be used as a coffee table. This is one such example. This trunk was delivered to us from New York, where our customer had purchased it online. The trunk had a leather exterior over wood with leather corners, nails and two wood accent straps on the top. It also weighed about 200 lbs.! Wow!

The caveat was that he had wanted us to install legs to raise it up a bit. Great idea! Unfortunately, this trunk was super heavy and adding legs wouldn’t allow it to be moved without possibly damaging the legs, so I suggested instead of adding stubby legs, we install casters. This was a great alternative, because it made it much more mobile than any legs would have done. This trunk measured around 58” x 42”, a good size for any purpose. The first photo shows the back of the trunk prior to the casters and the second photo shows the front of the trunk with faux buckles and front latch, which was for cosmetic display only as the trunk didn’t open from the top as a traditional trunk would. Instead, it had two side drawers with two leather pulls on each side for handy storage. Ultimately, it was a nice looking trunk which required a set of wheels and a good leather balm to freshen it up.

Sunday, June 28, 2020

New Front Door

Door Before
Door After
A front door is most important feature of your home. It keeps out weather, makes a home secure, invites people inside and is a representation of the people living in the home. Therefore, a front door should be well maintained, weatherproof and attractive as well as functional. This front door had been exposed to the elements and over time it became weathered and worn. (We took the photo on our work table so we don’t have a “before” of the door in the home, but our customer sent us the “after picture.

The interior was in great shape, but the exterior needed the most attention. However, upon closer inspection, the interior had been affected by the exterior’s wear because the door had warped, therefore the trim surrounding each panel was lifting enough so that one could get a decent scratch at the least and broken or missing pieces which would be not easy to replace. Before we could start on the exterior, we needed to address the interior’s warping issue by carefully removing the “lifted” trim and sanding each piece down just enough so they could “curve" with the warped panel and would lie flat again. Then we could refinish the weathered front. This door was solid oak and weighed a ton. The door knocker was brass along, with the handle/lock, which carried a hefty price tag (quality costs money!) This door was begging to be made handsome once again. 

Because of the amount of trim and the narrow passages between the trim. stripping was intensely tedious and took a lot longer than expected (it always does!) Stripping took several days and sanding a few more. Since this was our customer’s front door (he literally didn’t have a front door for a week, other than the storm door), we needed to move as quickly as time would allow. We used a variety of hand tools in addition to the much-used orbital sander. Our favorite hand tools are a set of wood carving tools that allow us to get into the nooks and crannies and corners, so we can remove the residue that is left by stripping the old stain and varnish. Once that’s done, lots and lots of sanding prior to the fun part, staining. For this door we used golden oak stain which matched the existing interior color perfectly. To protect the exterior, we applied three coats of satin polyurethane. Once the finely crafted brass hardware was reinstalled, the door was complete, looking brand new again.

Monday, January 13, 2014

100-Year-Old Fabulous French Doors


French Doors After
These French doors were a rare find. Not only because of how uncommon they are, but how the doors look. Each door has 15 panels of beveled glass. The doors are made of solid oak and are extremely heavy at approximately 2" thick. I estimate that each door weighs in at 100 lbs. I asked an expert the age of these doors and he said they are likely from 1908-1910, over one hundred years old.

French Doors Before
If you know what "alligatoring" is, you'll have a visual of what the doors looked and felt like prior to restoration. The texture of the wood resembled a low-grit sandpaper. When you ran your hand over the surface, it was not smooth. The beautiful wood underneath was buried under years of grime and exposure to the elements. We believe the doors were used as an entryway to a library, study or den. It took a year to restore these doors. Their weight and the amount of work involved was time-consuming, and we wanted to do them justice. These doors will be used in a renovation project for a front entry.
Door Knob Side 1
Door Knob Side 2
Door Latch at Top
Doors Side 1
Doors Side 2
Door Foot Lock