Showing posts with label re-upholstered. Show all posts
Showing posts with label re-upholstered. Show all posts

Tuesday, November 30, 2021

Antique Bench Trash To Treasure Showpiece

Antique Loveseat After
Antique Loveseat Before

Everyone has heard the term “One man’s trash is another man’s treasure.” This is one example of it. Our customer had told us his wife had found this bench on the side of the road. Evidently someone had tossed it out, with the trash. Luckily she saw the beauty hidden beneath a century of grime, dirt and stains. It had been in his workshop for a while so he decided to surprise her for Christmas and get it refinished.

This loveseat had a strong structure. Nothing was broken, just old and stained out fabric. This was going to be a challenge both of us would welcome. Little did we know just how gorgeous the wood beneath would become and present us with a showpiece.

After Jim removed the old fabric and springs, he began the tedious task of stripping the old finish. He discovered that this bench had never been re-upholstered, all was original, hence the stains and saggy seat. The underside of the bench had a vertical support board in the center on which a spring was mounted that was much higher than the other springs. This caused it to lift up past the rest of the springs. More likely the case was that the spring that was installed was a bit too large for that area and a smaller spring should have been used since it would have a different tension than the springs which were attached to the webbing. This wouldn’t be a problem because my plan was to use webbing with foam and cotton batting instead of springs. 

Jim was rather unsure of how the wood would accept the stain once he had the old finish completely stripped and sanded. He discovered the wood was quite “splotchy” and he thought it would maintain that look after it was stained. I realized that I’d seen this before, this type of reddish splotchy look in a couple of chairs I’d done before. They were made of bloodwood, which has this type of appearance. Bloodwood can be found in southern Africa. It is very unique because once the tree is cut, it “bleeds” with a reddish sap. This tree has medicinal qualities that can be used for healing. If you’d like to read more about bloodwood, check out this link: https://www.amusingplanet.com/2014/05/the-bloodwood-tree.html

We mixed two stains to create the perfect mix for this bench and wow! The color was perfect for the look we’d envisioned! The splotchy appearance was no longer visible. The stain flowed and covered the wood beautifully and we were very happy with the results. After Jim worked his magic with the stain and polyurethane, I could work mine. We chose the perfect fabric, a lovely gold threaded diamond pattern on a burgundy background. This is traditional fabric which we both agreed would be perfect for our customer’s décor. I used time and true upholstery techniques and lined the bottom with new webbing. (My pneumatic stapler is my favorite new tool!) 

Once the webbing was in place, I secured burlap over the top to strengthen the seat and maintain the tension. I had a 2” section of high density foam which was cut to size and placed on top of the burlap. Followed by Dacron, which was securely stapled around the perimeter. This added thickness and a firm seat. This was followed up with layered poly batting, creating a “crown” so the center of the bench curved with nice, rounded lines. Once everything was secured, I was able to install the beautiful fabric. We we right, it worked great. The last and final step was stapling the dust cover to the bottom to cover the webbing and finish off the bench. 

This was truly a gorgeous piece of furniture. And to think, someone tossed it out with the trash. Now it’ll become someones treasure for another century. Long after I’m gone, this bench will be gracing the home of future generations. I’m thrilled to be a part of it! This was definitely one of our favorites, a showpiece.


To see the other bloodwood furniture, check out this link: http://finalefurniture.blogspot.com/search?q=bloodwood+chair


Friday, November 19, 2021

Very Old Rocking Chair Gets a “Boost"

Rocking Chair Before
Saggy seat!

This rocking chair was estimated to be about 150 years old. My customer’s grandmother had installed the pink fabric (seen on the photo on the left) in the 1930’s, so it definitely had seen a lot of wear since then, which was over 80 years ago. Unbelievably, the fabric had maintained its overall condition, with no rips or other damage, but the seating itself had sunken in the center. Sagging happens over time, no matter how the chair had been originally constructed. And this one was reupholstered over 80 years ago, so sagging was not unusual. The upholstery work was done very well with unseen nails and tiny stitches. Quality lasts.

Rocking Chair after
Higher padding in the seat
Since my customer had wanted the chair refinished in addition to replacing the worn, outdated fabric, the first step was to remove the old fabric and all the padding, webbing and dust cover that’s beneath the seat. Once the fabric and padding, etc. was removed, the tedious task of stripping was the next step.

Chairs have a lot of surface area, therefore they take a long time to strip and refinish, because you must remove all the original stain prior to sanding and re-staining it. (See video at bottom). The detail in this chair with its dowels on the front arms and across the front crosspiece took the most amount of time, but the rockers themselves were also a challenge because they were harder to reach because of their location beneath the chair. I spent five long afternoons to remove all the finish, sand and re-stain the chair. Two coats of polyurethane applied over 24 hours was the final step prior to moving ahead with installing the new fabric. 

Unfinished 
Rocker

Prepping the chair for fabric is essential and involves replacing the original webbing with new webbing, making sure it’s nice and taut so the seat is built with a strong foundation. This chair had seat and back webbing, as well as front and back fabric on the backing. The seat area of the chair had some damage. It was broken on one side and the webbing had come apart, causing the sagging seat. I repaired the damage before installing the new webbing.

New Webbing
After Refinishing
After the webbing has been secured with staples on the folded edges, the next step is covering it with burlap. This strengthens the seat even further. (See photo on right). I then put a fitted piece of high density foam on the burlap, covered it with nice, thick cotton batting and finished it with Dacron, stapling everything in place. Last is the fabric. In this case, I was installing directional fabric. This means the fabric is installed in the “up” direction. Most fabric manufacturers have a line on the border side, with an arrow that points to the top of the fabric. This is vital, because the last thing you want is to get the fabric fitted perfectly only to find out it is upside-down!! Ugh!

The most difficult part of putting fabric on any chair with arms, is making sure you cut the fabric towards the arms with a “Y” cut. This gives you enough fabric to wrap it around each arm before folding and tucking the fabric securely next to either side of the arms prior to securing it with staples. It’s a long, labor-intensive process and should not be rushed. Installing the fabric properly requires concentration with no distractions so that you can focus on what you’re doing. If not, you may make costly mistakes. 

I got lucky with this chair, because the back of the arms had a screw and were removable, so that I could slide the fabric beneath it, which made the installation nice and clean with no cut lines required. Not all chairs have that option, in which case you have to make those tricky cuts, but sometimes you get lucky. After I finished the front, making sure the fabric was tightly wrapped and secured to the back, I adding the final piece of fabric, folding the edges and finished it with piping. 




Sunday, November 2, 2014

Mid-Century Modern Dining Room Set

Table Before Refinishing
Table After Refinishing
Lots of photos for this job! A lovely woman from Madison Heights had acquired this mid-century modern dining table and chairs at a church rummage sale. She didn't want to tackle the refinish and re-upholstery job herself, so she called me. After she brought the set over, I was excited to get to work.

This was indeed a unique table and after a few hours of sanding, it proved to be quite the challenge. I decided to research it because I'd never seen anything quite like it. Lo and behold, it was a stranded bamboo table top!

Captain Chair Before
Captain Chair After
Out of curiosity, I researched the hardness of wood. As most people know, oak is among one of the hardest of woods, but on a scale of 0-5, oak ranks only 3.4 on the hardness scale, whereas bamboo ranks an astounding 4.7! "Ah," I thought, that's why it took so long to strip and sand this incredible surface. Four days later and it was finally ready to be refinished. I used a "natural" stain and three coats of polyurethane.

She didn't want the chairs refinished, only cleaned, so I used a cleaner specifically for wood and hand-polished each chair. The cushions were another story. The original cushions were, well, ugly. The fabric was typical of a 1950's decor, scratchy and quite uncomfortable. That could be because there was simply nothing left of the once-soft foam rubber bits. They had completely disintegrated into a substance resembling yellow-green dust. I'm so glad I removed them outside!
Seat Cushion After

Seat Cushion Before
After the fabric was removed, I peeled away the former "cushioned" seats with a large putty knife to separate them from the wood base, then scraped the powdery substance into the trash. The very worst seat crumbled so bad, it was all powder! One of the seat bottoms had to be replaced with new plywood because it was cracked and anyone other than a five-year-old would have eventually landed on the floor.
Chair Before
Chair After
Once all that was accomplished, I completed took apart the old seat cushions and used them as templates for the new seats. (I'm glad I did as seats tend to be slightly varied in size.) It was a long, tedious task to be sure, but well worth it as the new seats fit perfectly. I ended up surprising the customer by adding a corded edge, original to the first seat cushion. This not only made the edge look better, it gave the seats a defined, linear finish and wasn't too difficult to incorporate into the fabric layout.

My customer was very satisfied with the dining set and I must say, it looks terrific in her kitchen (see photo below.) I hope she enjoys this unique dining room set for many years to come.
Table and Chairs at Customer's Home