Boat Cushion Upholstery

 

Salon Bench Back Before B&W

This is one of ten cushions I reupholstered for a powerboat. At left is the “before” photo, the largest cushion of the bunch, measuring at 48” x 18”. I didn’t feel it was necessary to include all the cushions, but wanted to share how I reupholstered them.

Salon Bench After with Navy Fabric

These cushions, like many boat cushions, were split into two sections which run horizontally through
the center, as shown above in the original black and white cushion. This is where it is split. This process allows the manufacturer to use two different fabrics, but it also allows the fabric to be attached to the curve of the back without compromising structure. 

These two fabrics are sewn together at the center seam. The first step is to make sure both sections sewn together fits the cushion’s curve properly. It should line up with the outer edge of the cushion. Then a vinyl or leather “tab” is sewn right on top of both seams. I used vinyl I had remaining from a previous job and measured a 4-1/2” x 43” section to stitch to the fabric. This is what gets pulled downward and attached to the cushion’s base. (These cushions were attached to a thick acrylic base instead of wood and were heavy, but not too bad to work with).

Once you establish the fabric size is correct, put your fabric panel onto the top half of the cushion, stretching it over the top and back, then add a few temporary staples to the underside to keep the fabric from shifting. After you’ve added a few staples, you can staple the center leather or vinyl “tab,” while carefully pulling the fabric over the cushion on the top, easing it in position. Staple the upper sides to keep it from shifting. You can add more staples later and may have to remove the temporary ones to finalize its place. 

After the center tab has been completely stapled and secured, you can carefully pull the bottom portion of the fabric over the foam and continue to stretch and position it so it is as smooth as you can get it, attaching it with staples as you go. I have found that putting a few staples in strategic places allows you to keep adjusting the material until it is exactly where you want it, then you can complete the stapling process until everything is nice and snug. The slight puckering seen in the “after” photo will straighten itself out once the cushion it hung from its place on the boat. This is fine as the fabric needs a little bit of stretch to get it in position.

Underside of Cushion
showing tab stapling

My customer chose a lovely navy blue from Sunbrella®, perfect for boat cushions or outdoor patio seats. This fabric is mildew resistant and great for marine use. She opted for all cushions to be the same color instead of the two colors as it was originally. 

The cushions turned out great and surprisingly, the last two cushions I did, as shown on the one above, were the easiest ones of the bunch. Probably because by that time I picked up a few shortcuts from the previous cushions. Sewing cushions is not for the faint-hearted, as they require precise measuring, cutting and a lot of detailed sewing, but with patience and determination, this mission too, can be accomplished.

 

Dainty Fluted Chair Reupholstered and Refinished

Armchair Before

This dainty fluted chair, a ladie's chair, was in desperate need of updating and 
love. The fabric was stained and worn, with evidence of a cat who likely used the back to sharpen her nails. Needless to say this chair had seen better days. 

Armchair After

At a glance, the structure looked okay, but after I picked up the chair, the right side collapsed and was wobbly. Clearly there was internal damage to the frame. Once I began removing the fabric, I located the source of the damage. 

The far right support board was cracked and had come apart from the arm. This board needed to be reattached with glue and a single screw. The top curved board was cracked in the center; the inner right board had broken off at the top. Repairs included making a new dowel and reattaching the inner support board and gluing, then screwing the outer side board back in place to make it structurally sound. *(See photo below to see where the chair was broken and repaired).

Once the repairs were made and the structure strong again, the legs were stripped, sanded and restrained then protected with polyurethane. After Jim had worked his magic, it was my turn to tackle the exterior upholstery. 

This chair had zig-zag springs which were in great condition, so they didn’t need to be tightened or replaced. The first step was to cover the springs with burlap, which was stapled to the top edge of the seat. Burlap keeps the springs secure, while providing a good foundation for the layers that follow. After the burlap was secure, I added a 1” thick section of high density foam which covered the entirespring/burlap seating area. A few staples held the foam in place. 

Next, raw cotton was liberally layered on top of the foam, creating a nice “crown” for the chair’s seat. The raw cotton can be purchased per yard, or per a 10 yard bulk, which is the preferred method as it is less costly per yard. The final layer was a 1/4” foam, which was also stapled to keep it secure. I always give it the “sit” test, which is when I sit on the chair and test its softness and support. You shouldn’t feel the springs when sitting on a chair. If you feel springs, there’s not enough padding. I was satisfied with the thickness of the padding, so I cut the fabric for the seat and made the “V” cuts carefully around the arms and legs for a perfect fit. 

This was my first fluted back chair, so I researched how to create the “flutes,” or “channels.” However, before I could get to the fluted portion of the chair, I had to pad the arms and create new fabric panels for the sides. Using raw cotton and foam, I made sure both arms would be soft as well as supportive enough for the new fabric. I chose not to use the old fabric as templates. Instead, I made my own templates from muslin. This allowed me to customize the arms and create a “partial sewn” arm instead of just folding fabric and stapling in place. The fit was perfect. 

I can’t say enough about making an accurate template for upholstery work! It is an essential part of getting that perfect fit. And with plenty of muslin at my disposal, I was able to create accurately measured templates for each arm, then sew them together to test them before I cut the fabric. Templates can save a lot of time and fabric and ensure accuracy and a proper fit. Measuring is also essential. The more accurate the measurements, the better turnout. 

For the flutes, or channels, I used the original fabric as templates. I took apart the original fluting, separating them into individual units. (I like to iron the old fabric. This flattening makes it easier when cutting the new fabric). 

Once the flattened templates are laid on the new fabric, it’s necessary to allow a few inches to the top and bottom lengths, so there is enough material to pull underneath the seat and over the chair's frame. The individual units are then sewn together. Once they are attached, they are sewn to the backing fabric on lines you have created by measuring the original fabric. The lines on the backing fabric must be narrower than the flutes to create enough space for the fiber fill or cotton. My channels measured 5-1/2”, so I drew lines that measured 4-1/2”. 

Prior to attaching the flutes, I made marks on the top rail of the chair to line up the fabric to keep it centered. The last fabric panel I attached was the back. After it stapled to the frame, I created the double cording, or piping. This is used to cover the staples and add a customized look to the chair. 

The fabric I used for this project was burgundy, with a diamond motif, that I had used last year to reupholster a bench. My customer saw this fabric on the blog and loved it, so she wanted it for her chair. Luckily I was able to get the same fabric! It’s one of my personal favorites. You can view that bench by clicking on this link: http://finalefurniture.blogspot.com/2021/11/antique-bench-trash-to-treasure.html

This chair was a true challenge, but with each project, I learn and advance my upholstery and sewing skills, which I truly enjoy.

View of repairs 

*As pictured on the left, you can see the areas where the chair was damaged and needed repair. This needed to be done prior to the leg refinishing and upholstery.

A Very Old Rocking Chair Revival

Rocking Chair After
Refinishing w New Leather

Old Broken Chair
Before Refinishing

When we get an item of furniture, it varies in degrees of just
how bad it is and how much work it requires to get it looking good again. Jim and I love a challenge. The uglier it is, the more we love restoring it, because it provides us an opportunity to make it beautiful once again, in most cases, better than new. 

This old rocking chair was exactly the type of piece that gets us both excited in anticipation of what’s inside, what we’ll find and how to best treat the piece with the care it needs. And this one needed a lot of love. The springs were literally popping through the deteriorated fabric (see photo below). The stuffing was long gone and the webbing was hanging from the underside of the seat.

The first step in this type of restoration is removing all the old materials. And this chair had a LOT of decorative (at one time) nail heads that needed to be removed. Nail heads usually get bent when they are installed because the wood is so hard, it bends the nails, so they can seldom be reused. I recommended instead of using nail heads, I’d replace them with new welting, which is also known as cording or piping. This is a cleaner, more updated look and still appropriate for this type of chair.

Motor Coach Bench Upholstery

Bench After
New Fabric

Bench Before
New Fabric

This summer I added sailboat cushions and patio furniture cushions to my collection of upholstery work. I also reupholstered a bench seat and back cushions for a motor coach as well as all new window valances for same motor coach. 

My customer had wanted an updated look for the early 2000’s motor coach and chose a lovely blue material with a denim style and feel. She loved blue, so blue was what she chose. The fabric was a dream to work with and durable enough to sustain a lot of wear. It will stand up to many glamping trips for years to come.

The original cushioned back was fluted, but she wanted one single cushion instead of separate fluted sections. The foam required for this cushions was six inch foam to adequately fill the space. This involved removing the cushions, backing and the top and front “L” shaped trim pieces. The rest of the motor coach also were given updated window treatments to match the seating, therefore many individual pieces required to be stripped of all old fabric, update the worn foam valance sections and replace with the new blue fabric. Everything had to be carefully planned out and marked to assure each piece would be reassembled into the same spot. This was an organized way to tackle this project. The more pieces, the better you have to keep track of which one goes where!

I installed a new zipper into each cushion, since the old zippers were metal and too small for these large cushions. I prefer the newer continuous zippers which can be cut to any size, making the fit of the cushions back into their new covers much easier. If it can taken apart, it can be put back together. This applies to pretty much anything with upholstery work.

Antique Solid Cedar Chest Refinished

Cedar Chest After

Cedar Chest Before

This is one of many cedar chests we have refinished, but it is the third one that was solid cedar; it had no veneer on the exterior. It was in pretty good condition with just a few minor scratches on the top left side in the back. Because it was solid cedar, those scratches were easily sanded away, bringing out the natural beauty and scent of the wood. 

My customer had used it as a coffee table with a glass top, so it will be protected and serve a dual purpose for many years. Cedar chests are one of my favorite furniture items because they are so versatile. In addition to storing linens, they make great toy boxes, a place to hide Christmas presents from snooping children and a great place to store seasonal clothing because of their natural moth repelling fragrant interiors. There’s nothing quite like the smell of a cedar chest. The cedar tree is one of many nature’s beautiful contributions to a family’s needs in the form of storage, seating and beauty. 

In addition to their versatile properties, cedar chests come in various shapes, sizes and styles. The waterfall cedar chest is very common with its curved front top and heavy lid. Many of these cedar chests were built in the 1940’s, used for linens and towels. Some cedar chests have legs with drawers, in addition to the lid-top storage interior. My personal cedar chest has a built-in shelf that is a perfect place to keep smaller items like my husband’s ties, socks and table runners. I love it for storing my quilts and extra sheets. If you don’t have a cedar chest, you may find one at an estate sale or at an antique store. If they need to be restored, you may get it for under $100.00. The best deal I got on my first cedar chest which was a 1945 waterfall style, was $5.00 at an estate sale. I doubt I’ll ever find one that cheap again!

You can see the other cedar chests we’ve refinished by clicking on these links:

https://finalefurniture.blogspot.com/2019/11/solid-cedar-chest.html
https://finalefurniture.blogspot.com/2016/08/1948-lane-cedar-chest_22.html
https://finalefurniture.blogspot.com/2015/04/elegant-cedar-chest-revival.html
https://finalefurniture.blogspot.com/2013/12/1945-lane-waterfall-cedar-chest.html
https://finalefurniture.blogspot.com/2012/06/my-waterfall-cedar-chest.html

Ladder Back Rush Chair Repair

Rush Chair After
Replacement

Rush Chair Before
Replacement

This was my first time replacing a broken rush chair seat. Although I’ve done a lot of caned chairs, this chair was completely different from the caning process. The rush material can be a natural rush which is woven from cat tail leaves or fibre rush which is a man-made material using a paper product. For this chair I used 6/32” fibre rush that came on a 10 lb. coil. 

First I removed the old rush from the seat completely, then removed any residue and dirt before beginning the new weaved seat. Measuring the seat is the first step in the rush weaving process. You measure the front, then the back and deduct the back measurement from the front and divide by two. For this chair, it was one inch. I made a mark on each side, then began my front weave using this mark. 

The rush fibre strand is attached to the left side and wrapped around the front left and right until you reach the mark you made on the front of the seat. Then you can begin adding the rush to the back of the chair using the same technique. This is a long, tedious and very strenuous process. As you weave, it’s important to pull each strand very tightly before you continue to wrap each side. Using clamps to keep the rush in place is essential to keep it taut while weaving.

The weave begins with over the left rail, up through the middle, then over the right rail, up through the middle, over the back rail and up through the middle, over the back right and up through the middle, over the back left and up through the middle then over the back rail and up through the middle, then down the front of the chair where you started and begin the entire process until your weave reaches 2/3 complete. Cardboard triangles are then fitted into each side, top and bottom to fill the gaps, then you continue to weave until you reach the center of the chair. During the weaving process you need to add new coil when you run out by tying a square knot and continuing the tying the new rush to the piece you ended with. The knot should be somewhere in the bottom so it can’t be seen from the top of the chair.

The closer you get to the center, the more tricky the weaving becomes because you can no longer pull the large coil through the center, so you must pull it single strand through the center and keep going until you fill up the hole. Then you finish it off by tying off the bottom. I completed each chair by applying clear polyurethane to protect the chair from staining.

Rush Seat Before

Rush Seat After

Small Chair Gets Newly Caned Seat

Caned Chair After

 

Caned Chair Before

This was a nicely sized, small antique chair with a broken cane seat. This is a common problem with cane, it breaks easily when someone either puts a knee through it or tries to stand on it (not recommend). 

This chair was a standard strand weave cane, using a medium size cane. To determine what size cane a chair requires, you measure the distance between each hole as well as the size of the holes on the perimeter of the chair’s seat. If you’re unsure what size to get, it’s better to go a size smaller because ultimately it’s easier to work with.

I prefer this type of caning to the spline, or “press in” caning because although it is more time consuming, it is actually easier to do and much more accurate. I also prefer the look of strand caning to spline caning. The process for spline caning is completely different from strand caning, as the caning comes in a sheet anywhere between 16"-24” wide and sold by the foot, so if you are doing a chair that is 13” x 14” you need to get two lengths of caning in the closest size, but allowing an additional two inches on each side to allow enough cane to “press” into the groove on the top edge of the chair.

With the traditional weave as seen in this chair, you start by removing the old cane completely and make sure all the holes are cleaned out. Then you begin the weave by starting from the front center and coming up the back center, passing beneath through each hole, then back up again to the top, repeating this procedure until one side of the chair is completely filled in, then you repeat on the other side. The next step is the horizontal weaving, continuing until the entire chair is covered both vertically and horizontally. The third step is another row of vertical, this one going slightly to the left of the first row. This allows the additional weaving steps to be easier. 

The total process has six steps of weaving then the final step is the final edge which is secured with binding cane which is a bit wider than the cane used on the chair. You come up through each hole then down the same hole, over the binding then securing the it by pulling the working cane through snugly on the underside, then repeating this on each hole until you complete the entire chair.  You secure the corners with a 1” piece of round peg cane that keeps the corners from coming apart. On the underside of the chair will be the loose strands of cane which will be tied beneath the woven strands created through the caning process. This is the last and final step before the chair is complete and ready to use.

My first caning chair was quite the challenge, but after watching many videos and reading material, have since done many caned chairs. Each time it gets a little bit easier, because I understand the weaving process. I’m currently self-learning yet a new type of weave, a rush chair, which is a completely different process from caning, since the entire chair is woven from the corners to the center, ending with a very narrow space to fill in the last strand. Rush is either natural or manufactured, but the process is the same. I’m in the early stages of this, but this evening I finally figured out the direction and how to get it positioned correctly. When I’m done I will hopefully will have four nicely finished rush chairs and a new skill under my belt. I’ll be posing those too, so keep checking back!

Bedroom Set Gets Updated with Paint

High Boy Dresser
After Paint

High Boy Dresser
Before Paint

This was a well-made high boy dresser which was about fifty years old. It was one of three pieces of furniture in this bedroom set (four if you include the mirror, which is not pictured). This was the high boy, there was also a low dresser and a nightstand. 

My customer had wanted an updated look, so I recommended painting as opposed to refinishing it with stain. After showing her several paint samples, she did her own research and found a lovely neutral creamy beige color, which complemented the design of the furniture, bringing out the details.

Both dressers had plenty of drawers, which each had to be painted individually, thus removed from the dressers so they can be masked off and primed, then ultimately painted. We use a high quality paint that holds up well to daily usage. It’s on the costly side, but is well worth it. Painting requires a lot of prep work, so it’s better to use high quality paint. 

Low Dresser After
Painting

Low Dresser Before
Painting

All in all there were fifteen drawers to mask off. The reason for this masking is so that the non-painted portions of the drawers remain unpainted. 

Our customer had the foresight to label each drawer so that they are easily reinstalled into their proper places in the dressers. You’d think that you could put drawers anywhere within the same dresser, but that’s not always the case. There are times when the drawers only fit in one spot, so marking them ahead of time is a great idea. Just one of those little trick you pick up along the way. A couple of the drawers had lost their bottom tracking, so Jim reinstalled them so they once again worked properly.

Nightstand After

Nightstand Before

Since my customer had opted to use the same hardware, we cleaned them up on the polishing wheel. Since they were made of brass, they polished up nicely and looked great with the newly painted furniture. Brass polishes up great, but if it’s brass plated, using the wheel exposes only the steel, not the brass.

The finished bedroom set looked terrific once it was painted. As refinishers, we love working with “real” wood, because it refinishes much better than some of the newer products which are made nowadays. The wood made a half a century ago was made really well and if preserved properly, will last another half century or more. Antique furniture is by its nature made to last as generations of these special pieces have survived many decades of everyday use with minimum wear. But when they require refinishing or updating, we make it lovely again.

Eastlake Chair Reupholstered

Eastlake Chair After

Eastlake Chair Before

This was a very old Eastlake chair which had been thrown away. My customer saw the potential of this chair and brought it to me to reupholster. Originally he had just wanted the springs to be restrung, as they had been popping through the fabric on the bottom, but upon closer inspection, I realized the chair’s springs were not the only thing this chair needed. The seat was rock hard, which meant that the foam was completely deteriorated beyond usage, so I told him it needed to be completely restrung, with new webbing. 

After I removed the old fabric, as I had guessed, the foam was so deteriorated it resembled a dried out loaf of bread. Yellow dust had sifted out of the chair’s bottom edges as I pried the old fabric off. It was indeed a mess and was simply not usable in its condition. Once I removed all the fabric, I made yet another discovery. The springs were tied to the chair upside-down, meaning they were strung to the bottom of the chair instead of the top of the chair’s seat, as it should have been done. This involved removing all the “guts” of the seat, which was the old deteriorated webbing as well as the springs and strings. 

Plus instead of using webbing to secure the springs to, they had used burlap only, which was definitely inadequate. Webbing is attached to the bottom of the chair then the springs are attached to the webbing. After this step, the springs are tied in the “eight-way” tying technique so that they are secure and do not move as well as adding the proper support and structure to the seat. Retying strings is a time-consuming job and requires accuracy and a bit of upper body work, or they won’t hold up for the long haul. I tend to over-tie springs, erring on the side of extra instead of under-tying them. Better more than less in this application.

New Webbing
With Springs
Ready for Tying

After the springs were securely tied, I stapled burlap to the top of them, snugging them tightly on all sides. A one inch layer of foam was the next layer, followed by a 1/4” layer of foam for added comfort. For the final padding I used loose cotton which is commonly used for upholstery. This is a very soft, comfortable cotton that comes on a roll. In some applications, many layers of this cotton is applied when a seat (or couch) needs more stuffing. 

Once I had the cotton in place, I stapled a layer of high quality muslin to cover everything else I had applied. The muslin makes a nice final surface on which to attach the fabric. Because my customer was on a tight budget and didn’t want to purchase new fabric, I chose a soft gray plush material, which was left over from a previous job, and was just enough to complete this chair. 

The cushion on the arms needed to be replaced as they too were beyond usage. I used the old cushions as templates and cut new ones using my carving knife. It worked quite well and covered the area nicely. The back of the chair needed new webbing and foam. The fabric was applied to both front and back of the upper part of the chair and the entire chair was finished with piping, which I prefer to using decorative nail heads which are difficult to pound into hardwood, such as this. I polished the metal wheels, which were original to the chair. The chair was once again usable.

Desk and Chair Gets Fresh Paint

Antique Desk After Painting

 

Antique Desk Before Painting

This small lovely antique desk was in great shape, but my customer wanted it, along with a matching chair, painted white to surprise his daughter for her birthday. 

This desk had quite a bit of detail, nice features and scalloped edges on the front and rosettes on each side and the center as well as spindled legs. The wood was mahogany, but had seen some wear, so painting was a nice alternative to refinishing. Many people love the natural look of wood, but there are times when painting is a great option. My customer chose a soft white for the set which looked amazing once it was painted. I prefer white for painting furniture because it’s always a fresh, light look that will match any décor.

Antique Desk Open After

Antique Desk Open Before

The desk had an unusual feature; you could use it as is, or flip the top to
expose a hidden area which has a pull-out area and a slots which could be used for stationary storage and supplies. It’s a really unique and valuable feature of this dainty desk.

The chair was a simple school style with narrow spindles and a form fitted seat bottom. This chair was a perfect complement to the desk as it could be used for many activities. The set was adequate to provide a nice work space but small enough to fit into a tight spot or tucked into a corner of a small room. 

Chair Before
Painting

Chair After
Painting

Antique Buffet Rescued and Refinished

Buffet Before Refinishing

This antique buffet had been stored in someone’s garage for many years before we got it. My customer had gotten it from one of her students (she’s a music teacher) in exchange for music lessons. Who knows how long it had been stored in a garage, but it was evident it had taken on some deterioration as a result  of being stored outdoors. 

Buffet After Refinishing

The top veneer was in bad shape, some of it peeling up. We were unable to remove it, so we stripped and sanded it prior to adding stain and polyurethane (3 layers) to protect it from further deterioration.

Portions of the decorative wood pieces had broken off such as the second drawer front center which is a continuation of the design on the top drawer. The far left spindle was also broken off. Luckily they had the piece and Jim was able to reattach it, but there was still another section of this piece missing completely which he had to create and make it fit in the open space. It’s difficult to create a piece that is missing entirely because you can’t measure it against anything.

The first step in the restoration process requires removing all the hardware, drawers, doors and pieces that are easily taken off the piece, such as the top. By removing these sections, it’s easier to work on them as you can reach more areas to strip, sand and stain before re-assembling it. Jim removed the decorative center on the back top as well as the top which he sanded separately, then reattached when completed. He had to create the missing spindle and glue those pieces back into place. The broken drawer sections were re-glued back on. 

This buffet had a “hidden” secret drawer which was the third and bottom drawer that forms the bottom decorative edge. Jim replaced the bottom portion of that drawer because it had a felt lined bottom that was difficult to open and close so he removed and replace it. It was common to store silverware in these drawers and they were frequently lined with felt which is a deterrent for discoloration of silver. The last step for any project such as this one is cleaning and polishing the hardware. This adds that special final touch that really completes the restoration process.

Woven Chair Replacement

Weave Chair After

Weave Chair Before

Caning and weaving are similar, using the natural fibers of cane or rush, but this application has a different technique, using a herringbone weave instead of spline or woven cane. It’s actually quite fun to do, but takes a lot of time and steps that must be followed, or you end up having to remove a lot of rows. This type of weave can be done in many different styles. 

Herringbone is just one of many. Basketweave is also popular. There is a “radio” weave which looks like the weaves are laid on top of one another. This particular one is my favorite because it is relatively quick and fun to do.

The art and technique of chair caning seems to be a dying, lost art, but with patience and trial and error, you can learn it. I didn’t have this skill until someone had asked me if I knew how to cane a chair. That was about five years ago. I told them that I didn’t know how to cane a chair but would be able to figure it out. The first one I did was frustrating and I swore I would never do it again! Then after the second and third one, I knew the system, became more familiar with the steps involved in doing it right and by the tenth one I was a pro. I’m still learning because each chair has its unique qualities and challenges, but the simplest ones are still my favorite. It’s relaxing and fun to “bond” with an old chair, imagining the stories it could tell me if it could speak. 

Straightback Chair Gets New Cane Seat

Caned Seat After

Caned Seat Broken

This was a relatively simple caning job because it was the seat only, always preferable to the seat and back, which tends to be harder to reach. This is a circa 1930’s chair which had the original caning. One of the disadvantages of caning is that after time, it gets brittle and tends to break or bend. 

This one needed replacement. A trick that you can do if you have a caned chair with a slightly bended seat is to put a damp towel on the seat overnight. The damp towel will soften the caning and once removed, it should tighten up again once dry and the sagging seat problem should be solved. If it’s severely sagging or broken, there’s no fix for it other than a total replacement. 

Caning does come in different thicknesses. You can usually tell what size you require by the size of the holes. The larger the holes, the thicker the caning needed,  however, you can use smaller caning with larger holes but not vice-versa. But either way, a newly caned chair seat is nice and fresh and lends many more years to the life and use of the chair.

Podiatrist Office Chair Seat Fix

Whole Chair Before
New Vinyl

This was a first for me! Last month I received a call from a receptionist at a podiatrist’s office. She inquired if I can reupholster a torn patient chair. Since I had never done this type of upholstery, I told her the truth that “No, I haven’t done this but I’m willing to try.” I asked her a few questions and for her to send me photos. 

Back and Seat After
New Vinyl

Once I saw that it was only the seat that was torn and
the only part of the chair that needed replacing, I realized that it was indeed something I felt that I could tackle and told her so. She asked me to quote two prices; one for just the seat and one for the entire chair. I sent her both quotes and the next day I received a response that the doctor wanted just the seat replaced. I explained to her that although I would likely be unable to match the vinyl exactly, I could come close. Since I had no idea how old the original vinyl was or where it was purchased, I could only go by the photos and order something similar.

Once she brought the torn seat to me, I got to work. The seat, it turned out, was actually connected to the back at the bottom edge with a wide piece of vinyl that was stitched and stapled in place. Replacing the torn vinyl required removing all the attaching pieces of vinyl on the upper and lower portions, as well as peeling up the lower portion of the chair’s back to reveal the sides and access the seat itself. I had to see how it was put together before I could completely take it apart. 

Removing all the components of this chair proved to be quite the challenge, but once I did that, I could clearly see how it was constructed. From experience, I’ve learned to never assume I will remember how something was put together after it’s been taken apart, so I took photos of each removal step which would be repeated in reverse to re-assemble the seat sections. Once I was satisfied with my photos, I carefully marked each piece of vinyl so I would have accurate templates for the new seat. With a lot of notations and marks, the cutting process was a breeze. I kept referring to my original vinyl for accuracy (and those photos which came in handy) until all the sections were cut. I actually re-stitched the old material back together to insure everything would fit with the new vinyl since it was a finite space to attach it to and had to fit precisely. Though an extra step, this made the final new vinyl installation accurate. 

The seat had badly damaged foam, which was breaking up and out of shape, so it needed to be replaced. The foam construction consisted of one larger piece of 2” foam which covered the entire chair, and a 10 x 10 cut-out section of foam that fit into the center and ended at the back, which nestled inside the larger section of foam. The sections of vinyl that were attached to this area of foam had to get an “extension” of durable fabric so they could be stapled down in between the “valley” created by the cut-out area of foam. By doing this, it created the “clinch” center portion which pulled that area down into the valley and flowed with the double-stitched top seams that tied it all together. 

Once all new vinyl was in place, I recreated the tabs that held the two sections together and reattached the seat to the back. It wasn’t one of the easiest jobs I’ver ever done, but it wasn’t the most difficult either. It was nice to have an opportunity to work on a chair such as this because it gives my new industrial sewing machine and myself a good workout and great experience for future jobs like it.

Boat Interior Cushions Reupholstered

Boat Cushions After

 

Boat Cushions Before

This was my first opportunity to do interior boat cushions. This project involved fifteen (15) cushions for a 32’ sailboat. The original Spartan fabric was quite dated, like popular in the 1970’s or 1980’s but had seen better days and was ready for something different. 

My customer had wanted sailboat fabric to replace the plaid and chose a very cool fabric with various sizes of sailboats on it on a white background, featuring red, white and blue overall. The fabric was a dream to work with and the cushions turned out great.

Unlike standard cushions, these sailboat cushions were quite challenging because they were not only different shapes, meaning some were wide on one end and narrow on the other end, they also took the shape of the sailboat’s interior with angled sides. This required a very detailed, concise cutting, following the pattern pieces which I created by using the original fabric, very closely. I had developed a system in which I completely removed each old cushion fabric, separated all the pieces then used those for templates to create the new cushion covers. This is one way to insure the new cushions would fit. The other way is the create your own templates by carefully measuring each cushion and making a pattern from material specifically used for pattern making which can be purchased. 

I did this for each cushion, completing it before I tackled the next one. This project took me about 3 weeks to finish. It was a challenging job to be sure but I was very happy with the outcome and more importantly, so was my customer.

Seat Cushion Before

Seat Cushion After

The two cushions below were the one on the end of the corner area (shown above). The curve on this cushion went about a pole on the side of the boat, so this cushion had to be cut to accommodate this curve.  This cushion required the foam to be replaced as it was moldy and quite worn. I use a combination of foam cutting tools to make these cuts, an essential part of working with foam.

Long Galley Cushion After

Long Galley Cushion Before

The long cushion was one of the more difficult cushions I made because it was 77” long and 15” on the narrow side and 24” on the wider side. This cushion was also angled on one end so that its shape is consistent with the natural curve of the boat. The smallest cushions were 17 x 12 and the larger ones varied from 77” x 15 x 24 to 56” x 24”. 

The various sizes of these cushions required a lot of attention to detail as well as measuring many times. I also devised a foolproof way to make sure the pattern faced the right direction when cutting. I marked the original cushion with lots of black markers showing arrows to the top, bottom and zippered edge, which helped a great deal when the time came to put those pieces together. I then transferred these marks to the new fabric with indelible ink, that comes off with an iron or over a period of time on its own. These pens, called “Frixion," are one of my favorite tools for sewing! 

By the time I got to the 15th and last cushion, it was a breeze, but I was ready for a break as it was quite the job. I’m so happy to have had the opportunity to add this to my skill set and afterward had gotten a few more cushion jobs (which aren’t posted here) because they were loose cushions with no “before” photos. It’s great when you learn the tricks as you continue to process of upholstery and sewing. It helps to serve you long into the future.

Caned Rocker Repair

 

Rocker After

Rocker Before

This unique rocking chair came from Nicaragua. My customer had been in the air force and brought it back with him on a plane that he flew over to the U.S. after the war. That story was as intriguing as the chair. What made this chair unique was the carvings. The caning on the back and the seat was broken and needed replacing. Other than that, the chair needed nothing.

I always begin my caning process by removing the old caning first, decide on the size for the new caning before I weave it. This one was the first time I came across plastic caning instead of the natural reed cane that use mostly used when caning chairs. This proved to be much more difficult to remove because the snippers I use to remove caning didn’t snip the plastic easily. Usually the snippers work very well, quickly cutting the old caning off so I can remove it completely. I prefer using the snips to a utility knife because you have more control over the cane removal than using a knife. If the knife slips, you can damage the wood as well as cut yourself.

Once the old seat caning was removed, I had another challenge which I had only done one other time. The back of this chair had “hidden” tie-offs, covered with a 1/4” wood channel that hid the woven cane by covering it with four wooden pieces that curved around the back of the finished cane. This means that in order to remove the caning, it was necessary to remove the 1/4” wood channel first, which required steaming through the front openings and gently pushing them through with a punch tool. 

The spline removal process involved shooting steam into several holes then tapping them with the punch tool to loosen the glue, thus pushing the wood out enough to remove it. This process took longer than it did to remove the seat caning. It’s an added step to the caning process and very labor intensive. The last time I did this was with a set of four chairs which took two months to complete. Those were curved chairs so they were definitely harder to do work on than normal caned chairs.

After the back caning was completely removed along with the wood splines, I decided to cane the seat first, which turned out great. The much harder process of doing the back involved repositioning the chair many times during the weaving process because it was so large and hard to access because the back was so long. This was a very large chair, thus making it harder to work on the the average sized chair. And, rocking chairs in general are harder to work on than a straight chair because they move. 

After the chair was complete, I was relieved and very glad to have gotten it put back together again, which is also quite a process because I had to reduce the thickness of the original back spline so that it fits into the pre-cut groove which covers the tied-in caning on the back of the chair. 

1970’s Ottoman Overhaul

Ottoman Before New Fabric

Ottoman with new fabric

In the 1970’s, this plaid fabric was quite popular on furniture. Although still functional and in good condition, it was dated. In December, 2021, I made couch cushions for this same customer using the original fabric to create new cushions for a couch. 

They also had a chair and ottoman which needed new fabric to match the rest of the furniture. They chose a nice gray tweed, which looked great with the oversized, hand carved wood. 

The cushion itself was in good shape and didn’t need replacement as the couch cushions did. This cushion basically sat inside the sides of the ottoman, but was still screwed into the angled brackets in the corners for a safe and secure fit. The new top needed little sewing, just enough to fit the corners, which involved a 90 degree cut and sewn sides to create a box. Then the rest was overlapped and attached to the board on the underside of the cushion and stapled to it. No zipper required! Zippered cushions are a lot more work as you need to include boxing on the sides as well as at the zipper placket, which is always larger than the rest of the boxing. 

I love the simplicity of this nice ottoman as well as its sturdy frame. Fabric upgrading is a relatively inexpensive way to make an old piece of furniture look new again.